1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Is your gold recovery operation constrained by persistent bottlenecks and escalating costs? Для руководителей заводов и инженерных подрядчиков, the crushing and grinding circuit is often the source of critical inefficiencies that directly impact the bottom line. Общие проблемы с традиционным оборудованием для измельчения включают::

Чрезмерное время простоя для технического обслуживания: Frequent liner changes and unplanned repairs on critical components halt production, потеря пропускной способности обходится тысячами в час.
Непостоянное распределение частиц по размерам: Poorly calibrated or worn equipment yields uneven ore feed to concentration processes, снижение общих темпов извлечения золота.
Высокое энергопотребление на тонну: Older stamp mill designs and inefficient drives lead to unsustainable power costs, основные операционные расходы.
Трудоемкая операция & Мониторинг: Reliance on manual adjustments and sampling increases labor costs and introduces human error, affecting process stability.
Ограничения масштабируемости: Difficulty in efficiently scaling operations to process highergrade zones or increased ore volumes without major capital redesign.

Are you seeking a robust solution that enhances throughput predictability, reduces total operating cost per ton, and delivers consistent grind for optimal cyanidation or gravity recovery? The evolution of the modern stamp mill addresses these exact operational challenges.

2. ОБЗОР ПРОДУКТА: HeavyDuty Gravity Discharge Stamp Mill

This product is a modern, industrialgrade stamp mill engineered for the continuous crushing and fine grinding of goldbearing ore. It is designed as a core component within a hard rock gold processing plant, typically following primary jaw crushing.

Операционный рабочий процесс:
1. Введение в фид: Калиброванная руда (обычно 2") is fed uniformly into the mortar box via a regulated feed system.
2. GravityPowered Percussion: Серия механически поднятых тяжелых марок. (обувь) are released to drop onto the ore bed within the mortar box, applying repeated impact force.
3. Уменьшение размера частиц: Ore is fractured by direct impact and ground via attrition between particles beneath the stamp shoe.
4. Слив шлама: Finely ground material is washed through a perforated screen plate at the mortar box end by a continuous water flow, creating a slurry for subsequent concentration stages.

Область применения & Ограничения:
Объем: Ideal for freemilling gold ores where liberation occurs at relatively coarse grinds. Highly effective in remote operations due to mechanical simplicity and reliability. Suited for both smallscale commercial mining and larger modular plant configurations.
Ограничения: Not optimal for ultrafine grinding requirements (<100 сетка) or highly abrasive, lowgrade deposits where wear costs may be prohibitive. Requires a consistent feed size and controlled water volume for optimal operation.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная конструкция коробки для миномета | Техническая основа: Сегментированный, highchrome alloy castings with independent screen sections | Операционная выгода: Allows for replacement of individual wear sections without dismantling the entire mill frame. Сокращает время простоя при замене футеровки до 65%. | Воздействие на рентабельность инвестиций: Direct labor savings and increased plant availability translate to higher annual throughput.

Прецизионный распределительный вал & Подъемная система | Техническая основа: Computermodeled cam profile with sealed roller bearings | Операционная выгода: Обеспечивает синхронизацию, consistent lift and drop of all stamps for uniform particle size distribution. Minimizes vibrationinduced stress on the frame structure. | Воздействие на рентабельность инвестиций: Consistent grind improves downstream recovery efficiency by 25%, protecting revenue from gold losses.

Engineered Stamp Shoe Geometry | Техническая основа: CADoptimized weight distribution and wear profile manufactured from forged alloy steel | Операционная выгода: Maximizes kinetic energy transfer to the ore bed while promoting selfsharpening characteristics to extend service life. | Воздействие на рентабельность инвестиций: Reduces consumable part replacement frequency by an average of 40%, снижение прямых эксплуатационных расходов.

Интегрированный коллектор управления водными ресурсами | Техническая основа: Calibrated spray bars with independent zone control | Операционная выгода: Delivers precise wash water across the entire mortar box width, ensuring efficient slurry transport without dilution flooding. Your operators maintain optimal pulp density effortlessly. | Воздействие на рентабельность инвестиций: Conserves process water—a critical resource—and reduces pumping energy costs.

Централизованная система смазки | Техническая основа: Automated manifold delivering grease to all major bearing points from a single station | Операционная выгода: Eliminates manual greasing requirements during operation, enhancing safety and ensuring bearing longevity under highload conditions. | Воздействие на рентабельность инвестиций: Prevents costly bearing failures and extends major overhaul intervals, защита капиталовложений.

Robust Structural Frame | Техническая основа: Laminated steel beam construction with dynamic load damping analysis | Операционная выгода: Обеспечивает исключительную стабильность при циклических нагрузках., eliminating foundation cracks and misalignment issues common in older designs.| Воздействие на рентабельность инвестиций: Ensures decades of service life with minimal structural maintenance, delivering longterm asset value.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Наследие Миллс) | Наше решение для штамповочной мельницы | Преимущество (% Улучшение) |
| : | : | : | : |
| Время простоя замены вкладыша | 1624 hours per full changeout| 68 hours with modular design| ~67% reduction |
| Энергоэффективность (кВтч/тонна) | Сильно изменчивый; часто >25% motor oversizing| Optimized cam design reduces parasitic load| 1520% улучшение |
| Срок службы изнашиваемых деталей (Обувь) | 500700 operating hours typical| 9001100 hours with forged alloy design| До 60% более долгая жизнь |
| Постоянство размера частиц (P80 Отклонение) +/ 15% from target grind| +/ 7% from target grind under controlled feed| Над 50% более стабильный результат|
| Major Bearing Service Interval| 2,000 3,000 часы| 5,000+ hours with automated lubrication| Над 65% longer interval |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Емкость & Рейтинг: Configurable from 1ton per hour (single stamp pilot units) to modules exceeding 20 TPH per mill frame.
Требования к питанию: Зависит от конфигурации; типичный диапазон от 30 кВт (5stamp unit) к 150 кВт (20stamp unit). Motors are standard IE3 efficiency class.
Характеристики материала:
Вкладыши для минометных коробок / Экранные пластины: HighChrome Alloy Cast Iron (550+ БХН)
Штамповая обувь & Руководители: Кованая легированная сталь, термообработанный
Распределительный вал & Лифтеры: Inductionhardened steel with sealed roller bearings
Структурный каркас: АСТМ А36 Сталь
Физические размеры (Пример 10 Штамповая мельница): ~ 6 6м Д x 3м Ш x 4м В (необходимая площадь фундамента).
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.. Enclosed bearing systems are rated for highdust environments common in milling plants.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Расширение среднего масштаба рудника Hard Rock

Испытание:A West African operation needed to double its processing capacity but faced space constraints and unreliable power.The existing legacy mills caused excessive vibration and required constant maintenance attention.
Решение:The installation of two modular heavyduty stamp mills configured for coarse grinding (20 сетка), paired with efficient gyratory crushers.The mills' stability allowed placement on an elevated platform,saving footprint.
Результаты:Downtime related to grinding circuit maintenance fell by over70%.The predictable power draw enabled effective generator management.Plant throughput reliably achieved22 TPH,supportingthe planned expansion without requiringa new building structure.

Historical Tailings Retreatment Project

Испытание:A contractor reprocessing historical tailings in North America requireda rugged,easily relocatable solutionto process variable material on different sites.The abrasive nature ofthe old slag material caused rapid wearin conventional hammer mills.
Решение:A skidmounted fivestamp mill unitwith easily adjustable discharge screens.The forged alloy shoes proved highly resistantto abrasion,andthe simple mechanical design allowedfor quick setupand teardownby asmall crew.
Результаты:The unit achieveda consistent grind suitablefor subsequent gravity concentration acrossthree different sites.Wear part costs were45% lower than previous methods,andthe project met its recovery targets aheadof schedule due toreduced mechanical delays.

7.КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our stamp mills are offeredin clear pricing tiers basedon capacityand construction:

1.Стандартная серия(Up to5 TPH): Costeffective designfor steadystate operationswith lower tonnage requirements.Includes core featureswith manual lubrication options.Idealfor expanding existing small minesor specialized reprocessing plants.
2.HeavyDuty Modular Series(5–20+TPH): The flagship range featuring full modularity,the automated lubrication system,and premium wear materials.Recommendedfor new greenfield projectsor complete circuit upgrades where uptimeis critical.Pricingis structuredper modulewith volume discounts available formultiunit purchases.Optional featuresinclude advanced vibration monitoring sensors,wash water flow meters,and custom discharge screen configurations.Service packages range from basic commissioningand operator trainingto comprehensive annual inspectionand partskit programs.Financing options including equipment leasingand milestonebased project financing can be structuredto alignwith your project's cash flow timeline.We provide detailed CAPEX/OPEX models toprecisely forecast your cost per ton overthe equipment lifecycle

8.Часто задаваемые вопросы

вопрос:What feed size doesyour stamp mill require?
A.Для оптимальной производительности,a maximum feed sizeof 2 дюймы(50мм)is recommended.This typically requires primary jaw crushing beforehand.We can provide specificationsfor compatible crushers

вопрос:Canyour mills be integrated intoan existing carboninpulp(СИП)или гравитационный контур?
A Yes.They are engineeredtodelivera consistent slurry product suitablefor direct feedingintoshaking tables centrifugal concentrators or cyanidation leaching tanks We will reviewyour target P80 grind sizeto ensure compatibility

вопрос:Whatisthe expected operational noise level?
A While percussive action inherently generates sound our heavyduty frames incorporate damping measures Field data shows sound levelsat10 meters typically range between85–90 dB(А) whichis comparableto other industrial grinding equipment Proper hearing protectionfor personnelis always advised

вопрос:Whatarethe lead timesfor deliveryand installation?
A Lead times varyby model complexity Standard Duty unitscan ship within12 weeks while fully customized HeavyDuty modules may require16–20 weeks We provide supervised installationby our technical team as part ofthe commissioning package

вопрос:Doyou offerwear part guarantees?
A Yes We provide performance warrantieson our forged alloy shoesand highchrome liners basedon processed tonnage under normal abrasive conditions Guarantee detailsare specifiedinthe commercial agreement

вопрос:What trainingis providedfor ouroperators?
A Comprehensive training covers safe startup/shutdown procedures daily inspection checkpoints routine maintenance tasks like screen changesand troubleshooting guides foreommon issues This occurs during onsite commissioning

вопрос:Arethere options fora fully enclosed dust control system?
A Yes We can engineer bolton enclosureswith integrated dust extraction ports Thisis often specifiedfor plants locatedin environmentally sensitive areasorto improve overall site working conditions