Slag Crusher Plant Assembly Plant Competitive Price
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Управление шлаком является постоянным узким местом, влекущим за собой ощутимые затраты.. Сталкиваетесь ли вы с этими эксплуатационными проблемами??
Незапланированный простой: Frequent clogging and abrasive wear in standard crushers lead to unscheduled maintenance, halting your entire material flow.
Высокие эксплуатационные расходы: Excessive power consumption from inefficient crushing cycles and the recurring expense of replacing worn manganese steel components directly impact your bottom line.
Непоследовательный вывод: Variable feed size and moisture content result in an uneven final product, complicitating downstream processing or resale.
Космос & Трудоемкость: Многоступенчатый, fragmented crushing setups require a larger footprint and increased manual oversight for feeding and monitoring.
What if your slag processing could achieve higher throughput with lower specific energy consumption and predictable maintenance intervals? Решение заключается в специально разработанном сборка установки дробления шлака.
2. ОБЗОР ПРОДУКТА
А сборка установки дробления шлака is a coordinated, semifixed or skidmounted system designed specifically for the primary and secondary reduction of blast furnace slag, украсть удар, или ферросплавный шлак. Он преобразует большие, irregular slag lumps into a calibrated aggregate for use in construction, добавки к цементу, or road base materials.
Операционный рабочий процесс:
1. Кормить & Предварительный скрининг: Runofplant slag is fed via hopper; an integrated grizzly or prescreen removes fine material to bypass unnecessary crushing.
2. Первичное щековое дробление: A robust jaw crusher performs the initial breakage of large lumps (up to 8001000mm) на управляемые части (150200мм).
3. Secondary Cone/Roll Crushing: A secondary cone or roll crusher further reduces the material to the target product size (typically 020mm or 040mm).
4. Финальный показ & Сортировка: Vibrating screens classify the crushed output into specified fractions, with oversize material recirculated.
5. Погрузочно-разгрузочные работы: Conveyors transport both feed and final product between stages and to stockpiles.
Область применения & Ограничения:
Объем: Идеально подходит для металлургических заводов, плавильные заводы, заводы по переработке шлака, and aggregate producers handling metallic byproducts. Effective on aircooled blast furnace slag and basic oxygen furnace (конвертер) шлак.
Ограничения: Not designed for primary rock mining or extremely highsilica content materials. Performance on very wet, sticky slag may require predrying or specialized feed arrangements.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
Щековая дробилка для тяжелых условий эксплуатации | Техническая основа: Оптимизированная кинематика & высокоинерционные маховики | Операционная выгода: Sustained high force for breaking toughest slag lumps without stalling; reduces peak motor loads | Воздействие на рентабельность инвестиций: Lower risk of unplanned stoppage; extends component life by 3040% на основе полевых данных
Устойчивая к истиранию система вкладышей | Техническая основа: Manganese steel with workhardening properties & strategic wear protection plates | Операционная выгода: Liners maintain profile longer under extreme abrasion, обеспечение последовательного установления зазоров и градации продукции | Воздействие на рентабельность инвестиций: Reduces liner replacement frequency; documented savings of 1822% on consumables per ton crushed
Комплексный скальпинг & Обход | Техническая основа: Precrushing grizzly screen with dedicated fines conveyor | Операционная выгода: Removes subsize material before primary crushing, increasing effective capacity and reducing wear on crusher chambers | Воздействие на рентабельность инвестиций: Improves overall plant throughput by up to 15%; lowers specific energy cost (кВтч/тонна)
Централизованная смазка & Точки мониторинга | Техническая основа: Manifolded lubrication lines for all major bearings with accessible check points | Операционная выгода: Включает безопасный, rapid routine maintenance during planned stops; ensures critical components are properly lubricated | Воздействие на рентабельность инвестиций: Minimizes lubrication time by approximately 50%; prevents costly bearing failures
Modular Skid Base Assembly | Техническая основа: Prealigned crushers, опоры двигателя, and conveyors on a single structural steel base | Операционная выгода: Reduces civil works and onsite assembly time; simplifies foundation requirements and future relocation | Воздействие на рентабельность инвестиций: Cuts installation costs by an estimated 25%; accelerates timetooperation
Adjustable Discharge Setting Mechanism | Техническая основа: Hydraulic or mechanical shim adjustment system on secondary crusher | Операционная выгода: Allows operators to finetune final product size quickly to meet varying customer specifications without major downtime | Воздействие на рентабельность инвестиций: Increases plant flexibility; enables premium pricing for sized fractions
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Отраслевой стандарт (Универсальная дробильная установка) | Our Slag Crusher Plant Assembly Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Availability for Slag Duty (%)| ~8285% due to wearrelated stops| Постоянно превышает 92% доступность| +810% more productive uptime |
| Liner Life Primary Crusher (Tons/Liner Set)| Сильно изменчивый; часто 120,000 тонны| +50% более длительный срок службы |
| Удельное энергопотребление (кВтч/тонна)| ~1,8 2.2 kWh/Ton for equivalent reduction| Достижения 1.5 1.7 kWh/Ton through optimized flow| ~1520% lower energy cost |
| Установка & Время ввода в эксплуатацию| 812 weeks with significant field labor| Примерно 46 weeks with skidmounted modules| ~4050% faster deployment |
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Диапазон мощности: Настраивается из 50 TPH превышает 300 TPH of processed slag.
Feed Size Acceptance: Up to 1000mm lump size (зависит от модели).
Диапазон размеров конечного продукта: Adjustable from 010mm to 060mm.
Требования к питанию: Общая подключенная нагрузка обычно составляет 150 кВт до 450 кВт (400В/50 Гц или как указано). Main drives utilize hightorque electric motors.
Характеристики материала: Primary wear parts manufactured from premium grade Mn18Cr2 / Mn22Cr2 steel; структурные рамы из сверхпрочной стали S355JR.
Физические размеры (Типичный занос): Зависит от емкости; например, a standard layout can be approximately L25m x W8m x H6m at its highest point.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; Соединения системы пылеподавления входят в стандартную комплектацию.
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
Комплексная переработка шлаков сталелитейного завода
Испытание: A major steel producer faced escalating landfill costs for BOF slag and needed to create a saleable road base material but experienced constant jamming in their existing impacttype crusher due to uncrushable metallic inclusions.
Solution Implementation of a tailored [сборка установки дробления шлака] featuring a deepchamber jaw crusher as primary stage followed by a cone crusher with tramp release system.
Results Metallic “tramp” iron is now ejected automatically without causing damage. Завод производит более 250 TPH of certified aggregate, turning a waste cost into revenue stream within an estimated payback period of under two years.
Независимый подрядчик по переработке шлака
Challenge A contractor processing varied feedstock from multiple sources required mobility between sites but could not afford the output inconsistency of portable generic crushers.
Solution Deployment of a semiskidded [сборка установки дробления шлака] designed for partial disassembly/reassembly using modular conveyors and prewired power units.
Results The contractor reduced site setup time by over two weeks per move while maintaining consistent product quality across different slag types—documented production variance fell below ±5%.
7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
Наш [slag crusher plant assemblies] are offered in clear pricing tiers based on capacity:
Стандартный диапазон (50 – 120 ТПХ): Costeffective configuration ideal for smaller yards or dedicated process lines.
Дополнительные функции: Basic dust suppression kit manual adjustment systems
Пакет услуг: Recommended annual inspection plan
Диапазон высокой емкости (120 – 250 ТПХ): Most common configuration featuring full automation potential hydraulic adjustment
Дополнительные функции: Advanced PLC control panel metal detector magnet separator automated lubrication
Пакет услуг: Comprehensive multiyear service agreement including liner change support
Financing Options Available capital expenditure can be facilitated through established equipment financing partners offering leaseto own structures or term loans typically over three five sevenyear periods subject to credit approval This allows you preserve working capital while implementing productivity gains immediately
8.Часто задаваемые вопросы
Q What if my incoming feed size varies significantly daytoday?
A The heavyduty jaw primary stage in our [сборка установки дробления шлака] is selected with ample gape opening allowing it accept large variation without bridging Prescreening further stabilizes flow ensuring consistent loading secondary stage
Q How does this system handle residual metal within the slag?
A We recommend optional integration permanent overhead magnetic separator positioned before primary crushing Additionally our secondary cone designs often include hydraulic clearing systems that safely discharge uncrushable tramp metal protecting internal components damage
Q What typical installation foundation required?
A For skidmounted assemblies requirement simplified generally limited reinforced concrete pads sufficient support total dynamic load Detailed civil drawings provided part engineering package facilitate local contractor preparation
Q Can existing conveyors other equipment integrated new plant?
A Yes integration possible requires review specifications during quotation phase ensure compatibility transfer points power supply Control systems can designed interface existing plant SCADA
Q What expected delivery lead time after order placement?
A For standard configurations lead time typically ranges between weeks depending complexity Customizations may extend this period detailed schedule provided upon project initiation