Sand Gravel Mining Oem Factory Discount
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Растущие эксплуатационные расходы и непредсказуемые простои снижают прибыльность вашего предприятия по производству песка и гравия? Key challenges in aggregate processing often stem from the initial material handling and sizing stages. Общие болевые точки включают в себя:
Высокая одежда & Затраты на замену: Abrasive feed material rapidly degrades crusher liners, экраны, and conveyor components, что приводит к частым, costly part changes and maintenance labor.
Inefficient Feed & Bottlenecks: Inconsistent feed size or volume to primary crushers causes choke feeding or idle time, reducing overall plant throughput and creating downstream processing instability.
Чрезмерное начисление штрафов: Improper crushing dynamics or equipment selection can produce a higher percentage of outofspec fines, diminishing the yield of valuable, inspec product.
Внеплановые простои: Unplanned stoppages for clearing blockages, replacing worn parts, or addressing mechanical failures directly impact production targets and contract fulfillment.
Рост энергопотребления: Older or poorly configured equipment operates at suboptimal efficiency, making power costs a disproportionately large line item.
Is your primary reduction stage a source of reliability issues and cost overruns? The solution begins with selecting the right primary crusher engineered for the specific demands of sand and gravel mining.
2. ОБЗОР ПРОДУКТА: PRIMARY JAW CRUSHER FOR SAND & GRAVEL
Эта линейка продуктов включает в себя сверхмощные, stationary and modular primary jaw crushers specifically configured for sand and gravel pit operations. Designed as the first critical stage in your size reduction circuit, it processes runofquarry material into a consistent, manageable product for secondary crushing and screening.
Операционный рабочий процесс:
1. Quarrydump trucks deposit raw feed into a robust grizzly feeder ahead of the crusher.
2. The feeder regulates material flow into the crusher’s chamber, where a fixed jaw and a reciprocating moving jaw compress the aggregate against each other.
3. Измельченный материал выходит через регулируемое разгрузочное отверстие. (CSS), определение основного размера продукта.
4. The sized material is conveyed to the next stage in your processing plant.
Область применения & Ограничения:
Объем: Идеально подходит для обработки твердых пород (гранит, ловушка для камня), известняк, and highly abrasive natural sand & гравий. Suited for hightonnage primary crushing stations.
Ограничения: Not designed as a finished product machine; secondary/tertiary crushing is required for most spec products. Maximum feed size is limited by the crusher’s gape dimension.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
Глубокая дробильная камера & Оптимизированная кинематика | Техническая основа: Increased nip angle and longer stroke enhance singlepass reduction ratio | Операционная выгода: Produces more crushed material per cycle, reducing load on downstream circuits | Воздействие на рентабельность инвестиций: Higher potential plant throughput with same footprint; reduces secondary stage wear.
Прочная рама & NonWelded Construction | Техническая основа: Stressrelieved cast steel or fabricated design with reinforced ribs | Операционная выгода: Withstands high cyclical loading and shock forces from uncrushable material | Воздействие на рентабельность инвестиций: Extended structural life measured in decades; minimizes risk of catastrophic frame failure.
Advanced Liner Retention System | Техническая основа: Wedgebased locking mechanism secures jaw plates without backing material | Операционная выгода: Включает быстрее, safer liner changes during scheduled maintenance windows | Воздействие на рентабельность инвестиций: Reduces downtime for liner replacement by up to 50%, увеличение годового рабочего времени.
Гидравлическая регулировка & Клиринг | Техническая основа: Integrated hydraulic cylinders for setting adjustment (CSS) and clearing tramp metal/blockages | Операционная выгода: Allows operators to adjust product size or clear chamber remotely in minutes without manual intervention | Воздействие на рентабельность инвестиций: Eliminates hours of dangerous manual labor per event; optimizes CSS for changing feed conditions.
Высокоинерционные маховики | Техническая основа: Heavy flywheels store kinetic energy during the noncrushing stroke | Операционная выгода: Сглаживает пиковые нагрузки на мощность, maintains consistent momentum through load variations | Воздействие на рентабельность инвестиций: Reduces strain on drive components (ремни, подшипники) до 30%; enables operation with lower installed motor horsepower.
Centralized Greasing Point with Automated Option | Техническая основа: Singlepoint lube distribution to all major bearings or automated lubrication system (необязательный) | Операционная выгода: Ensures critical bearings receive correct lubrication consistently; simplifies routine maintenance tasks | Воздействие на рентабельность инвестиций: Extends bearing service life by preventing lubricant starvation; reduces manual maintenance time.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Отраслевой стандарт (Средний) | Наше основное решение для щековой дробилки | Преимущество (% Улучшение) |
| : | : | : | : |
| Лайнер Жизнь (Абразивный Гравий) | 180,000 220,000 тонн за комплект
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Модельный ряд Вместимость: 200 1,800 Метрические тонны в час (МТПХ), в зависимости от градации сырья и твердости материала.
Кормовое отверстие: From 800mm x 500mm up to 1500mm x 1300mm.
Требования к питанию: Электромоторный привод от 75 кВт до 250 кВт; настроен на глобальные стандарты напряжения (например, 400V/50Hz or 460V/60Hz).
Характеристики материала: Высокопрочный закаленный & tempered steel shafts; Щековые пластины из марганцевой стали (14%18% Мин.); Сферические роликоподшипники для тяжелых условий эксплуатации.
Физические размеры (Типичная модель): Приблизительно. Длина: ~5м; Ширина:~3м; Высота:~3м (excluding feeder). Modular designs available for simplified transport.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; Пылезащитные уплотнения защищают подшипники от попадания твердых частиц; corrosionresistant paint systems standard.
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
LargeScale Alluvial Gravel Pit Operations
| Испытание:| A major Midwest producer faced excessive wear costs from highly abrasive glacial till feed (<80мм), causing liner changes every six weeks on their existing primary crusher.
Решение:
Implementation of our heavyduty jaw crusher with proprietary manganese alloy liners optimized for abrasion resistance.
Результаты:
Liner life extended to an average of four months between changes—a >60% improvement—reducing annual liner costs by approximately $45k USD while maintaining throughput at over $600 МТПХ.
Hard Rock Quarry Diversifying into Sand & Гравий
| Испытание:| A granite quarry expanding into concrete sand production needed a versatile primary that could handle occasional oversize rock while efficiently processing riverrun gravel without generating excessive fines.
Решение:
Installation of our jaw crusher with hydraulic adjustment system allows operators to quickly modify CSS based on feed type—wider setting for gravel (~125mm), tighter setting for harder rock (~90mm).
Результаты:
Achieved consistent product gradation from variable feed sources with less than +/5% variation in key sieve sizes after secondary crushing.Fines generation (<4 сетка) reduced by an estimated $15%, increasing saleable product yield.
7.КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
Our direct OEM factory model provides significant value through competitive pricing tiers based on configuration:
• Base Equipment Tier:Covers core crusher assembly,моторные приводы,and standard lubrication system.Pricing scales with model capacity.
• Enhanced Configuration Tier:Bundles popular options including automated grease systems,частотно-регулируемые приводы(VFD)for soft start/speed control,and integrated motor bases.Package discounts apply.
• Full Station SkidMount Tier:A complete preassembled primary station including grizzly feeder,дробилка,surge hopper,and walkways.Readyforsite installation,maximizing contractor savings.
Пакеты услуг доступны отдельно,ranging from basic commissioning support to comprehensive multiyear planned maintenance agreements that include scheduled inspections,труд,and discounted parts.Financing options through partner institutions can structure payments over $3660 months$to align capital expenditure with cash flow generated by increased production
8.Часто задаваемые вопросы
вопрос:Каково типичное время выполнения заказа с момента размещения заказа??
A.For standard models within our catalog lead times range from $1220 weeks$depending on final specifications.Complex custom configurations may require additional engineering time
Q.Are your machines compatible with existing secondary/tertiary circuits?
A Yes Our engineering team can review your current plant flow sheet to ensure proper integration including discharge conveyor heightproduct sizingand capacity matching
Q What kind of operational training do you provide?
A We offer comprehensive onsite training covering safe operationroutine maintenance proceduresand basic troubleshooting This is typically conducted during commissioning
Q How does your pricing compare to aftermarket rebuilds of my current equipment?
A While an initial capital investment is required field data consistently shows that new OEM equipment delivers lower total cost of ownership(ТШО)$over a $5year period due to higher efficiencyreduced downtimeand predictable maintenance costs compared to rebuilt machinery approaching endofdesign life
В Предоставляете ли вы гарантии производительности??
A Yes We provide guaranteed minimum capacity(тоннаж)$and product gradation curves based on certified analysis of your representative feed sample subject to agreedupon operating parameters
Q What are the payment terms?
A Standard commercial terms are $30%$downpayment upon order confirmation$60%$prior to shipmentand $10%$upon completion of successful commissioning LetterofCredit(LC)$arrangements are also accepted