1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают прибыль от песка и гравия? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, высокий расход энергии на тонну переработки, and unplanned maintenance halting entire production lines. Эти проблемы напрямую влияют на вашу прибыль.. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя тяжелые Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, скальпирование, and dewatering in aggregate processing plants. Рабочий процесс оптимизирован: 1) Feed material is uniformly distributed onto the screen deck; 2) Высокая частота, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (например, негабаритный, продукт, штрафы); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Patented NonBlind Mesh System | Техническая основа: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | Операционная выгода: Dramatically reduces pegging and blinding from moist, claybound materials, поддержание постоянной пропускной способности | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.

Modular Deck Vibration System | Техническая основа: Independently driven, externally mounted vibration motors per deck section | Операционная выгода: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | Воздействие на рентабельность инвестиций: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.

Пакет устойчивых к истиранию вкладышей | Техническая основа: Bolton wear liners manufactured from AR400 steel at all critical contact points | Операционная выгода: Защищает основную конструкцию рамы от абразивного износа., extending the structural life of the equipment by years | Воздействие на рентабельность инвестиций: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.

Централизованная смазка & Точки мониторинга состояния | Техническая основа: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | Операционная выгода: Your maintenance team can perform routine servicing safely and in minutes rather than hours | Воздействие на рентабельность инвестиций: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.

Низкопрофильный, HighStrength Side Plate Design | Техническая основа: Конечно-элементный анализ (ВЭД)optimized steel plates with reinforced crossmembers | Операционная выгода: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | Воздействие на рентабельность инвестиций: Lowers installation costs and simplifies feed hopper design.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Our Sand Gravel Mining Screen Solution | Преимущество (% улучшение) |
| : | : | : | : |
| Срок службы панели экрана (Абразивный Гравий) | 450 600 Часы | 850 1100 Часы | +89% |
| Потребление энергии на тонну переработки | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| Среднее время между техническим обслуживанием (Vibrating Unit) | 1,200 Часы | 2,000 Часы | +67% |
| Эффективность скрининга (for 5mm separation) | 8892% Эффективность| Последовательный >95% Эффективность| +57 Процентные пункты |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Емкость/рейтинг: Модели варьируются от 200 к 1,200 метрические тонны в час (ТПХ), в зависимости от размера отверстия и плотности материала.
Требования к питанию: Электродвигатель приводится в движение от 15 кВт до 55 кВт на единицу вибрации; plantstandard threephase power.
Характеристики материала: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, резина, или плетеная проволока.
Физические размеры: Typical footprint ranges from (л)6м х (Вт)2.5м х (ЧАС)1.8м до (л)10м х (Вт)3.5м х (ЧАС)2.5м.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.; пылезащищенные подшипники; IP65 rating on vibration motor enclosures.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Aggregate Producer – Variable Feed Composition Challenge |
Испытание: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
Решение: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
Результаты: Эффективность скрининга стабилизировалась на уровне >96%, eliminating product rejection due to sizing. Ежегодное производство увеличилось примерно на 18,000 tons without additional crushing capacity.

Portable Crushing & Screening Contractor |
Испытание: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
Решение: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
Результаты: Plant mobilization time reduced from 8 часов меньше 3 hours per site. The robust design also reduced structural fatigue failures by over 70% год за годом.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our sand gravel mining screens are offered in three primary tiers:
1. Стандартная обязанность: For consistent feed material <500 Производительность т/ч.
2. Сверхмощный: Для крупнотоннажных операций (>500 ТПХ) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.

Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Варианты финансирования включают лизинг оборудования через партнеров. , milestonebased project financing , and rentaltoown structures to aid cash flow management.

8.Часто задаваемые вопросы

1 квартал: Is this equipment compatible with our existing crushing plant layout?
А1: Наша команда инженеров предоставляет услуги по проверке макета. The modular design allows adaptation to most standard conveyor heights and feed arrangements.

2 квартал: Каково ожидаемое влияние на наши оперативные потребности в рабочей силе??
А2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.

Q3: How does the pricing compare to refurbishing our current screens?
А3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , более низкое энергопотребление , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .

Q4:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules

Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan

Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides

Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements