1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing escalating operational costs and unpredictable downtime in your aggregate production? Непостоянный исходный материал, abrasive wear on components, and inefficient power utilization directly impact your bottom line. Рассмотрим эти общие проблемы:
Незапланированный простой: Frequent breakdowns due to component failure can cost over $10,000 в час потерь производства и труда.
Высокий расход изнашиваемых деталей: Excessive replacement of jaws, вкладыши, and blow bars under abrasive conditions erodes profit margins.
Inefficient Energy Use: Crushers operating outside optimal parameters consume 1525% more power, a significant fixed cost.
Несоответствие качества продукции: Poorly calibrated crushing chambers yield offspec aggregate, leading to product rejection and wasted raw material.
Риск соответствия нормативным требованиям: Operating with noncompliant components can result in fines and supply chain disruptions for your clients.

How do you select equipment that addresses these specific cost centers while ensuring reliability and compliance? The foundation lies in a robust, intelligently engineered primary crushing solution.

2. ОБЗОР ПРОДУКТА

The Rohs Compliant Stone Crusher Machine is a heavyduty primary jaw crusher engineered for the initial reduction of hard, абразивный карьерный камень (например, гранит, базальт) в последовательный, крупный заполнитель. It is designed for stationary plant installation or robust mobile setups.

Операционный рабочий процесс:
1. Потребление корма: Large raw quarry stone (до указанного размера корма) загружается в вибрационный колосниковый питатель (необязательный), который обходит штрафы для оптимизации загрузки камеры.
2. Первичное дробление: Материал поступает в узел неподвижной и подвижной щеки.. The mechanically actuated moving jaw compresses rock against the stationary jaw, applying immense pressure to fracture it.
3. Увольнять & Размеры: Измельченный материал выходит через нижнее разгрузочное отверстие. (Настройка закрытой стороны CSS), определение основного размера продукта. This output is then conveyed for secondary processing or stockpiling.

Область применения: Ideal for primary crushing in quarrying, добыча полезных ископаемых, and largescale construction waste recycling operations. Best suited for materials with compressive strength below 320 МПа.

Ограничения: Not designed as a finished aggregate producer; secondary or tertiary crushers are required for final sizing. Performance is contingent on proper feed sizing and material characteristics.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Advanced Jaw Die Design | Техническая основа: Computeroptimized kinematics and highmanganese steel alloy | Операционная выгода: Creates aggressive crushing action with reduced slippage, increasing throughput by an estimated 1015% on hard stone | Воздействие на рентабельность инвестиций: Higher tonsperhour output lowers costperton metric directly

Интеграция компонентов, соответствующая требованиям ROHS | Техническая основа: Устранение запрещенных веществ (например, вести, кадмий) in electrical assemblies, краски, и смазочные материалы | Операционная выгода: Ensures global supply chain compatibility and simplifies endoflife equipment handling | Воздействие на рентабельность инвестиций: Mitigates risk of project disqualification in regulated markets and avoids potential disposal fees

Гидравлический переключатель & Система регулировки | Техническая основа: Гидравлические цилиндры двойного действия заменяют традиционные механические рычаги переключения передач. | Операционная выгода: Позволяет безопасно, rapid adjustment of the CSS for product size changes and provides automatic overload protection against tramp metal | Воздействие на рентабельность инвестиций: Сокращает время простоя регулировки до 80% и предотвращает катастрофический ущерб от несокрушимых предметов

Сборная базовая рама для тяжелых условий эксплуатации | Техническая основа: Конечно-элементный анализ (ВЭД)designed steel construction with reinforced stress points | Операционная выгода: Absorbs dynamic loads and vibration, ensuring longterm alignment integrity of the crusher shaft and bearings | Воздействие на рентабельность инвестиций: Extends structural life of the machine foundation by years, защита ваших капиталовложений

Высокоэффективная система привода | Техническая основа: Direct Vbelt drive from hightorque motor to flywheels with automated tensioning | Операционная выгода: Minimizes power transmission losses; данные поля показывают 58% improvement in energy efficiency compared to indirect drives | Воздействие на рентабельность инвестиций: Lower operational expenditure (Эксплуатационные расходы) through reduced kWh consumption per ton crushed

Централизованная автоматизированная система смазки | Техническая основа: Programmable pump delivering precise grease volume to key bearing points | Операционная выгода: Ensures optimal bearing lubrication regardless of operator intervention timing, extending bearing service life by up to 40% | Воздействие на рентабельность инвестиций: Lowers maintenance labor costs and prevents costly bearing failures

Встроенные порты пылеподавления | Техническая основа: Preinstalled manifold for connecting external water spray systems at key dust generation points | Операционная выгода: Facilitates compliance with onsite air quality standards from day one of operation | Воздействие на рентабельность инвестиций: Avoids work stoppages due to environmental violations and reduces health hazards for personnel

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Rohs Compliant Stone Crusher Solution | Преимущество (% улучшение) |
|||||
| Износ части срока службы (Абразивный гранит) | 90120 дни | 130160 дни | До 33% дольше |
| Энергопотребление (кВтч/тонна) | ~0,85 1.1 кВтч/тонна | ~0.78 0.95 кВтч/тонна | До 12% более эффективный |
| Время настройки CSS | 6090 минуты (руководство) | <15 минуты (гидравлический) | До 87% Быстрее |
| Среднее время между отказами (среднее время безотказной работы)| ~1500 часов | ~2200 часов | ~47% увеличение |
| Уровень шума на расстоянии 10 м | 95105 дБ(А) 8898 дБ(А) 7 дБ(А) снижение |

Based on critical subsystem analysis.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд Вместимость: 150 800 тонн/час
Диапазон открытия подачи: 900мм х 600 мм до 1500 мм х 1200 мм
Требование к питанию: 75 кВт 200 электродвигатель кВт (400В/50 Гц или по индивидуальному заказу)
Вес дробилки (Рамка & Челюсть): Примерно от. 18,000 кг до 65,000 кг
Основные характеристики материалов:
Челюстные пластины / Вкладыши: Premium Mn18Cr2 or Mn22Cr2 alloy steel
Основная рама & Питман: Высокопрочная сварная стальная пластина (S355J2)
Eccentric Shaft Forging Grade AISI / SAE Type E4340
Bearings Spherical roller bearings; ROHScompliant grease
Экологический рабочий диапазон: Ambient temperature 20°C to +45°C; dust ingress protection rating IP55 for electrical panels.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Granite Quarry Primary Crushing Plant Expansion

Challenge A quarry operator needed to increase primary circuit throughput by overcapacity without expanding their permitted footprint or violating new environmental regulations on hazardous substances in equipment.
Solution Installation of two highcapacity Rohs Compliant Stone Crusher Machines configured with integrated dust suppression.
Results Throughput increased by capacity while staying within site boundaries; compliance documentation was streamlined for European market aggregate sales; energy monitoring showed a plantwide reduction of costs per ton processed.

Городское строительство & Завод по переработке отходов сноса

Вызов A C&D recycler faced severe wear from reinforced concrete contaminants variable feed material composition causing frequent jams requiring costly manual clearing.
Solution Implementation of a single Rohs Compliant Stone Crusher Machine equipped with the hydraulic toggle system for overload release automatic tramp iron protection via permanent magnet overbelt.
Results Unplanned downtime from uncrushables reduced by capacity; wear part consumption on mixed abrasive materials improved by capacity; recovered ferrous metal provided an additional revenue stream offsetting operational costs.

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Pricing tiers are structured based on feed opening size drive power:
Tier Basic Unit includes crusher motor base frame standard jaw dies manual adjustment system warranty covers parts labor first year extended service plans available purchase leaseto own financing options through partners typical terms range months interest rates vary credit profile optional features include automated greasing systems premium ceramic composite wear liners specific application remote monitoring telematics package realtime data feed production metrics preventive maintenance alerts service packages annual inspection programs guaranteed parts availability hours emergency response technical support hotline training programs onsite commissioning operator maintenance certification courses ensure optimal utilization equipment lifespan financing options structured accommodate cash flow needs including seasonal payment plans deferred payment schedules major projects consult our commercial team detailed proposal tailored specific operational financial parameters

8 Часто задаваемые вопросы

What does ROHS compliance mean specifically for this crusher?
It certifies that all electrical components wiring harnesses paints seals lubricants supplied machine contain levels hazardous substances lead mercury cadmium hexavalent chromium polybrominated biphenyls PBB polybrominated diphenyl ethers PBDE below EU Directive thresholds This critical export markets certain domestic projects requiring green certifications

How does hydraulic toggle system improve safety maintenance?
It eliminates dangerous manual removal heavy mechanical toggle plates springs adjustments performed safely control panel remote location protects personnel from potential stored energy release overload event automatically releases chamber clears then resets minimizing intervention time hazard

Can this crusher replace our existing non compliant unit same foundation?
Detailed dimensional drawings load specifications provided evaluation often possible but requires professional assessment existing substructure anchor bolt pattern our engineering team can review your as built drawings confirm compatibility may require modification adapter plates

What warranty support offered?
Standard warranty covers defects materials workmanship period months operation hours whichever comes first extended coverage available critical components like shaft bearings structural frame Optional total care packages include scheduled inspections parts discounts priority dispatch

How handle spare parts logistics ensure minimal downtime?
We maintain regional inventory centers critical wear parts jaws side plates hydraulic components Partner network provides local stocking agreements Furthermore serial number identification allows precise part matching expedite ordering process typical emergency order fulfillment target hours major hubs