1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. Общие болевые точки включают в себя:
Высокая абразивность & Затраты на техническое обслуживание: Чрезвычайная твердость и абразивный характер золотокварцевых руд быстро разрушают футеровку дробилки., что приводит к частым, costly shutdowns for component replacement and excessive spare parts inventory.
Внеплановые простои: A primary crusher failure can halt your entire milling operation, costing thousands per hour in lost production and labor inefficiency.
Неэффективное освобождение: Inadequate or inconsistent particle size reduction can hinder downstream gold recovery in leaching or gravity circuits, locking value in tailings.
Высокое энергопотребление: Older or improperly specified crushing equipment can be a significant driver of your plant's power costs per ton processed.
Handling Variable Feed: Fluctuations in ore hardness, влага, or feed size from the mine can choke or overload a system not designed for such variability.

Is your current crushing solution equipped to minimize these risks while maximizing throughput and recovery? The right professionalgrade equipment is not an expense but a strategic investment in plant stability and profitability.

2. ОБЗОР ПРОДУКТА

Our engineered solution is a range of heavyduty, stationary and modular primary and secondary jaw crushers specifically configured for professional gold ore processing. These units are designed as the foundational stage in a comminution circuit, reliably reducing runofmine (ПЗУ) ore to a consistent size for further grinding.

Операционный рабочий процесс:
1. ROM ore is fed via grizzly or apron feeder into the crusher’s robust feed hopper.
2. The highinertia flywheel and optimized kinematics of the crushing chamber facilitate forceful compression of ore between a fixed and a moving jaw plate.
3. Crushed product discharges at the predefined closedside setting (CSS), directly onto a conveyor for transport to the next stage (например, cone crusher or SAG mill feed).

Область применения: Идеально подходит для золотых руд твердых пород. (залежи), including quartz veins and mineralized shear zones with unconfined compressive strength (ПСК) до 350 МПа. Подходит как для установки с нуля, так и для модернизации.

Ограничения: Not recommended as a standalone solution for highclay or wet, липкие руды без предварительного скальпирования; final product sizing typically ranges from 150mm down to 20mm, requiring secondary/tertiary stages for finer liberation.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Прочная рама & Кинематика | Техническая основа: Конечно-элементный анализ (ВЭД) оптимизированное распределение напряжений | Операционная выгода: Exceptional structural integrity under cyclical loading, eliminating frame fatigue cracks | Воздействие на рентабельность инвестиций: Extended operational lifespan exceeding 20 годы, сокращение циклов замены капитала.

Manganese Steel Jaw Plates with Optimal Tooth Profile | Техническая основа: Workhardening ASTM A128 Grade C alloy with applicationspecific corrugations | Операционная выгода: Increased wear life by up to 30% over standard plates, maintains consistent product gradation longer | Воздействие на рентабельность инвестиций: Lower costperton for wear parts, fewer changeouts reduce labor hours and exposure risk.

Автоматизированная система регулировки клина | Техническая основа: Hydraulic toggle tensioning and CSS adjustment | Операционная выгода: Allows remote setting changes in minutes versus manual shim adjustments taking hours; enables quick compensation for wear | Воздействие на рентабельность инвестиций: Максимизирует время безотказной работы; facilitates easy adjustment to optimize feed for downstream processes.

HighCapacity Flywheel Design | Техническая основа: Calculated rotational inertia to ensure consistent crushing force throughout the cycle | Операционная выгода: Сглаживает пики энергопотребления, protects drive components from shock loads, ensures continuous material flow | Воздействие на рентабельность инвестиций: Reduces peak electrical load penalties; lowers stress on Vbelts and bearings.

Интегрированное пылеподавление & Уплотнение | Техническая основа: Strategically placed spray nozzles and multilabyrinth seals at bearing housings | Операционная выгода: Controls silica dust at source for improved air quality; prevents abrasive grit ingress into bearings | Воздействие на рентабельность инвестиций: Reduces health compliance risks; extends critical bearing life by over 40%.

Modular Main Assembly Design | Техническая основа: Splitframe design for key subassemblies like pitman and bearings | Операционная выгода: Enables major service or component replacement outside the crusher cavity using standard workshop tools | Воздействие на рентабельность инвестиций: Drastically reduces critical path downtime during major overhauls.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Наше решение для щековой дробилки для золотой руды | Преимущество (% Улучшение) |
| : | : | : | : |
| Срок службы вкладыша (Абразивная руда) | Базовый уровень (100%) | Собственный сплав & profile design| +2530% |
| Среднее время между отказами (среднее время безотказной работы) Подшипники| ~1218 месяцев| Advanced sealing & системы смазки| +4050% |
| Время простоя регулировки (Изменение CSS) | 46 часы (руководство) <1 час (гидравлический)| <15 минуты (fully hydraulic)| 75% против. hydraulic standard |
| Энергопотребление (кВтч/тонна) Varies by application.| Базовый уровень (100%) Оптимизированная кинематика & конструкция камеры| 1015% |
| Стабильность пропускной способности (±% from target)| ±15% Highinertia flywheel & aggressive nip angle| ±5% |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд Вместимость: 200 1,800 тонн в час (ТПХ), в зависимости от размера корма и настройки закрытой стороны.
Кормовое отверстие: From 900mm x 600mm up to 1,500mm x 1,300mm.
Требования к питанию: Электромоторный привод от 75 кВт до 250 кВт; настроен для высоковольтного шахтного электроснабжения (например, 1000V/3300V/6600V).
Характеристики материала: Main frame fabricated from highyield strength steel plate (>350 МПа); Jaw plates ASTM A128 Gr C / DIN GX120Mn12; Eccentric shaft forged from EN24/34CrNiMo6 equivalent.
Физические размеры & Масса: Modular designs configured for transport constraints; weights range from ~25 tonnes to over 90 тонны.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.; dustproofed to IP65 standards on electrical components; suitable for altitudes up to 3,000m.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Модернизация рудника Hard Rock в Западной Африке

Challenge An existing operation faced excessive downtime every 68 weeks for jaw liner replacement on their primary crusher processing highsilica ore, bottlenecking the plant.
Solution Installation of our heavyduty jaw crusher with proprietary liner profile and automated wedge system.
Results Liner life extended to 1214 недели. Combined with faster CSS adjustments, available crushing hours increased by 18%, supporting a sustained plant throughput increase of over 12%.

Canadian Arctic Modular Plant Installation

Challenge A remote explorationtoproduction site required a compact, highly reliable primary crushing module capable of operating in extreme cold with minimal onsite maintenance expertise.
Solution A preassembled modular jaw crusher skid with integrated heating systems, extendedlife lubricants, и удаленный мониторинг телематики.
Results The unit achieved >96% availability in its first year despite ambient temperatures below 30°C. Remote diagnostics enabled proactive planning of parts shipments, eliminating unplanned airfreight costs.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our professional gold ore crushing equipment is offered under flexible commercial terms tailored for capital project planning.

Ценовые уровни: Based on model size and configuration complexity. Standard heavyduty models offer the core value proposition. Premium configurations include full automation packages and advanced metallurgy options.
Дополнительные функции: Частотно-регулируемый привод (ЧРП) для плавного пуска & контроль скорости; автоматизированные системы смазки; датчики мониторинга состояния в реальном времени (вибрация, температура); wear part laser profiling systems.
Пакеты услуг: Выберите базовую гарантию, Extended Protection Plans covering parts/labor up to three years), or FullService Maintenance Contracts including scheduled inspections and priority technical support.
Варианты финансирования: We work with international export credit agencies and equipment financing partners to offer leasetoown agreements or tailored purchase plans that align with your project's cash flow timeline.

8. Часто задаваемые вопросы

Q1 Are your jaw crushers compatible with my existing vibrating grizzly feeder and conveyor system?
Да. Our engineering team will review your existing layout drawings feed rates material characteristics We design discharge heights mounting points integrate seamlessly into brownfield expansions

Q2 Каковы типичные сроки ввода в эксплуатацию??
For modular skidmounted units commissioning can be within days delivery For larger stationary units typical installation supervised our technicians takes weeks depending site readiness

Q3 How do you ensure optimal performance my specific ore type?
We require kg sample representative ore conduct crushability index abrasion test Our application engineers use this data recommend optimal chamber geometry liner profile operational settings

Q4 What are lead times major wear parts like jaw plates?
We maintain strategic global inventory hubs critical wear parts Standard manganese jaw plates typically available within weeks Highwear sitespecific alloys may require longer lead times advised plan accordingly

Q5 Do you offer training our operations maintenance staff?
Yes Comprehensive training provided covers safe operation routine maintenance troubleshooting procedures Training conducted during commissioning supplemented detailed manuals digital resources

Q6 Can equipment be financed through contract manufacturer directly?
We not direct lender but facilitate financing through established network partners We provide necessary technical documentation support secure projectbased equipment financing favorable terms

Q7 What key metrics should track measure ROI this investment?
Primary metrics include costperton crushed factoring energy consumption liner wear labor availability percentage Overall impact measured through increased downstream recovery reduced unscheduled downtime whole processing circuit