Private Label Stamp Mill Gold Mining Competitive Price
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Вы управляете операциями по добыче золота, обремененными нестабильной производительностью?, чрезмерные затраты на техническое обслуживание, and unpredictable final grind? The limitations of your comminution circuit directly impact your bottom line. Рассмотрим эти общие проблемы:
Высокий уровень простоя в работе: Frequent liner changes and bearing failures in your stamp mill halt production for days, costing thousands in lost recovery per hour.
Непостоянный размер частиц: Poorly calibrated stamps or worn components yield uneven ore fragmentation, reducing cyanidation efficiency and gold recovery rates.
Чрезмерная энергия & Затраты на рабочую силу: Старше, inefficient stamp mill designs consume disproportionate power per ton processed and require constant manual monitoring and adjustment.
Ограничения масштабируемости: Rigid, singlecapacity mills cannot adapt to fluctuating ore grades or feed rates without major capital investment.
Как добиться надежного, costperton crushing for midscale operations while maintaining the simplicity and durability the stamp mill principle is known for? The solution requires a modern reengineering of this proven technology.
2. ОБЗОР ПРОДУКТА
Our Private Label Stamp Mill is a modernized, heavyduty gravityimpact crushing machine designed for the continuous reduction of goldbearing quartz ore to liberate values for subsequent recovery processes. It is engineered for mediumcapacity operations (1100 ТПД) where operational simplicity, ruggedness, and low technical overhead are critical.
Операционный рабочий процесс:
1. Кормить: Калиброванная руда (обычно 2" к +1/2") is continuously fed into a robust mortar box.
2. Дробление: Механически поднятые штампы (46 за мельницу) последовательно сбрасываются на рудный пласт, applying repeated highimpact force.
3. Классификация & Увольнять: Измельченный материал проходит через перфорированную разгрузочную диафрагму.; oversize material is retained for further impact while liberated fines are washed into collection sluices.
Область применения & Ограничения:
Идеально подходит для: Vein material free milling gold ores, пилотные установки, smalltomedium scale mining operations, and regions with limited access to complex technical support.
Ограничения: Не подходит для влажной, sticky clays or highly abrasive ores without prior screening. Requires a consistent feed size for optimal operation. Primary crushing to 2" is a prerequisite.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
Модульная конструкция коробки для миномета | Техническая основа: Segmented highchrome iron castings with interlocking seals | Операционная выгода: Enables replacement of individual wear sections instead of the entire box, reducing part cost and downtime by up to 70% | Воздействие на рентабельность инвестиций: Lowers longterm maintenance inventory costs and extends major overhaul intervals.
Прецизионный распределительный вал & Подъемная система | Техническая основа: Распределительный вал из легированной стали, обработанный на станке с ЧПУ, с регулируемой высотой подъема. (регулируемый 610 дюймы) | Операционная выгода: Provides consistent impact energy and allows operators to finetune crush intensity based on ore hardness | Воздействие на рентабельность инвестиций: Optimizes power consumption per ton and improves overall liberation yield.
Централизованный коллектор консистентной смазки | Техническая основа: Автоматизированный, programmable lubrication points at all major bearings and pivot points | Операционная выгода: Устраняет ошибки ручной смазки., обеспечивает оптимальный срок службы подшипников, and reduces daily operator intervention time | Воздействие на рентабельность инвестиций: Предотвращает катастрофический выход из строя подшипников, a leading cause of unscheduled stoppages.
HeavyDuty Discharge Diaphragm | Техническая основа: Lasercut steel plate with replaceable urethane sizing screens | Операционная выгода: Maintains consistent product sizing; urethane dampens noise and resists blinding compared to steelonly designs | Воздействие на рентабельность инвестиций: Improves downstream recovery efficiency by providing a more uniform feed to concentration tables or leaching circuits.
VFDDriven Motor Configuration | Техническая основа: Variable Frequency Drive coupled with a hightorque electric motor | Операционная выгода: Allows softstart capability to reduce mechanical stress and permits stamp speed adjustment (60100 drops/minute) for process optimization | Воздействие на рентабельность инвестиций: Reduces peak electrical demand charges and component wear during startup cycles.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Отраслевой стандарт (Legacy Stamp Mills) | Our Private Label Stamp Mill Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Время простоя замены вкладыша | 1624 часы (full box replacement) | 46 часы (modular section swap) | 75% Быстрее |
| Энергопотребление (кВтч/тонна)| ~5.5 kWh/ton (fixed speed motor) | ~4.2 kWh/ton (VFD optimized operation)| 24% снижение |
| Среднее время между отказами (Главные подшипники)| ~2000 часов работы | ~3,500 operating hours (with automated lube) | 75% увеличивать |
| Согласованность размеров продукта (+/ target mesh)| High variance due to wear/warping| Consistent output maintained via adjustable lift & diaphragm control| Полевые данные показывают 40% less variance |
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Модельный ряд Вместимость: 1 Тонна в день (ТПД), 5 ТПД, 20 TPD standard configurations.
Требования к питанию: Зависит от модели. Пример (20 ТПД): 30 kW main drive motor with VFD controller; 400V/50Hz or custom voltage/frequency available.
Характеристики материала: Mortar Box Liners – HighChrome Cast Iron (500 БХН); Stamps – Forged Steel Heads with Manganese Steel Shoes; Frame – Fabricated ASTM A36 Steel.
Физические размеры (20 TPD Model): Приблизительно. Длина: 3.5м х ширина: 2.2м х высота: 2.8м; Масса: ~8,500 kg.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 10°С до +45°С.; пыльники стандартные; optional enclosures for extreme environments.
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
кустарный & Мелкомасштабная горная промышленность (АСМ) Cooperative Upgrade Challenge:
A cooperative was using manually operated triphammers resulting in low throughput (<0.5 ТПД), high labor fatigue, and poor gold recovery due to inconsistent grinding.
Решение:
Implementation of two semiautomated 5 TPD private label stamp mills with integrated feed hoppers and simple discharge sluices.
Результаты:
Throughput increased to a combined 910 TPD with two operators. Consistent grinding improved gravity recovery by an estimated 15%, paying back the equipment investment in under 8 months of seasonal operation.
Опытный завод & Задача операции по массовому отбору проб:
An exploration company needed reliable batch crushing of varied hard rock samples from different zones but found jaw crusher/cone crusher combos too costly and complex for remote site deployment.
Решение:
Deployment of a single containerized 1 TPD private label stamp mill unit with a builtin generator set and sample collection system.
Результаты:
The unit processed over 500 individual batch samples with minimal mechanical issues. The simplicity of the system allowed field geologists to operate it after basic training, providing homogenized 20 mesh material ready for fire assay at a significantly lower operational cost than portable rotary crushers.
7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
Ценовые уровни: Pricing is structured by capacity rating (ТПД). Entrylevel models provide core functionality; midrange models include features like VFD drives; premium packages offer full automation controls and containerized plugandplay modules.
Дополнительные функции: Feed rate vibratory feeders; integrated amalgamation plates; water recycling systems; полные акустические корпуса; remote monitoring sensors for vibration & температура.
Пакеты услуг: Tiered offerings include Basic Warranty (12 части месяцев), Extended Service Plans covering scheduled maintenance, or FullSite Support contracts including annual inspections and operator training refreshers.
Варианты финансирования: Available through partner financial institutions including equipment leasing structures tailored to mining cash flow cycles or milestonebased project financing.
8.Часто задаваемые вопросы
1 квартал: Is this private label stamp mill compatible with our existing gravity concentration circuit?
Да. The mill is designed as a dropin replacement or supplement within classic gravity flowsheets. It produces a similar product size range as traditional stamps but with greater consistency which benefits downstream tables or centrifugal concentrators.
2 квартал:What is the expected operational impact on our current manpower?
Field data shows that mills equipped with centralized lubrication reduce daily operator attention by approximately one hour per shift compared to manually lubricated legacy mills.The goal is not headcount reduction but enabling your team to focus on process optimization rather than routine maintenance.
Q3:What are the key commercial terms regarding delivery lead time?
Standard model lead times range from XY weeks exworks depending on configuration.Customizations will extend this timeline.FOB Incoterms are standard.CIF/DAP quotations are provided upon request based on destination port/site location.All pricing includes basic commissioning documentation
Q4:Какой уровень подготовки фундамента требуется?
The mill requires a solid level concrete pad capable of supporting its dynamic operating weight.Specific foundation drawings including bolt patterns anchor loads are provided upon order confirmation.Simpler foundations than those required for rotary mills are typically sufficient
Q5:Какое обучение вы предоставляете?
A comprehensive digital operation maintenance manual video library detailing setup routine checks troubleshooting procedures are supplied.For larger orders we recommend an optional onsite commissioning package which includes handson training
Q6:What happens if we need spare parts quickly?
We maintain strategic inventories critical wear components such as liners camshaft segments diaphragms Our logistics partners can expedite shipment globally Standard parts dispatch occurs within Z business days after order confirmation