1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность извлечения золота.? Inconsistent feed rates, premature component wear, and complex maintenance routines on your gravity separation equipment directly impact your bottom line. Consider these common challenges in mineral processing plants:
Inefficient Fine Gold Recovery: Significant revenue loss occurs when traditional sluices or jigs fail to capture gold below 100 сетка, leading to valuable material reporting to tailings.
Высокий уровень простоя в работе: Frequent cleanups and manual concentration handling halt your processing circuit, потеря пропускной способности обходится тысячами в час.
Трудоемкая операция: Reliance on skilled operators for constant adjustment and monitoring increases payroll costs and introduces human error.
Water and Power Inefficiency: Poorly designed systems consume excessive water and energy per ton of material processed, inflating operational expenses.

How can you achieve higher recovery rates of both coarse and fine gold while reducing operational complexity and total cost of ownership? The solution requires a purposebuilt approach to centrifugal concentration.

2. ОБЗОР ПРОДУКТА: Private Label Continuous Discharge Centrifugal Concentrator

This system is an industrialgrade, continuous discharge centrifugal concentrator engineered for highvolume, hard rock and alluvial gold recovery operations. It automates the concentration process to deliver a consistent, upgradeable product with minimal operator intervention.

Операционный рабочий процесс:
1. Введение в фид: Ore slurry is introduced into the rotating drum of the centrifugal concentrator under controlled pressure and density.
2. Centrifugal Separation: High Gforces fluidize the bed of material, segregating highspecificgravity gold particles from gangue minerals against the drum wall.
3. Непрерывный разряд: An internal mechanism automatically discharges concentrated heavy minerals into a collection bowl at programmed intervals without stopping the drum rotation.
4. Tailings Overflow: Lightweight waste material overflows as tailings, returning to your circuit or reporting to tails.
5. Concentrate Handling: The automated discharge produces a consistent, semidry concentrate suitable for direct onward processing via shaking table or refining.

Область применения & Ограничения:
Объем: Ideal for primary recovery in grinding circuits, scavenging from traditional sluice tails, and processing alluvial deposits. Effective on particle sizes typically from 6mm down to ultrafine (325 сетка) золото.
Ограничения: Not a standalone solution; requires controlled feed size distribution and density. Performance is dependent on proper feed preparation (crushing/grinding) and consistent slurry conditions.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Automated Discharge System | Техническая основа: Programmable hydraulic or pneumatic actuator | Операционная выгода: Enables uninterrupted operation for shifts at a time; eliminates hourly manual cleanup cycles | Воздействие на рентабельность инвестиций: Reduces labor requirements by up to 75% for concentrate handling and increases effective processing time by over 30%.

Enhanced Fluidization & Bowl Design | Техническая основа: Optimized riffle angle and fluidizing water channels | Операционная выгода: Creates a stable fluidized bed for superior separation efficiency, capturing finer gold particles than conventional traps | Воздействие на рентабельность инвестиций: Полевые данные показывают 515% increase in overall plant recovery rates, directly increasing revenue.

HeavyDuty Drive Assembly | Техническая основа: Directdrive motor with planetary gearbox or hightorque belt system | Операционная выгода: Delivers consistent high Gforce (up to 200G) with minimal vibration; built for 24/7 operation with high reliability | Воздействие на рентабельность инвестиций: Lowers lifetime maintenance costs by 40% compared to units with complex drive trains; extends mean time between failures (среднее время безотказной работы).

Коррозия & Устойчивые к истиранию вкладыши | Техническая основа: Interchangeable liners made from polyurethane or ceramic composite | Операционная выгода: Withstands highly abrasive slurries, dramatically extending component life in harsh mining environments | Воздействие на рентабельность инвестиций: Reduces spare parts inventory cost and changeout downtime by up to 60% ежегодно.

Modular Control System | Техническая основа: PLCbased interface with variable frequency drive (ЧРП) integration | Операционная выгода: Allows precise control over drum speed, fluidizing water pressure, and discharge cycle timing for different ore types | Воздействие на рентабельность инвестиций: Optimizes performance across varying feed stocks, maximizing recovery efficiency without physical modifications.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (BatchType Centrifuge) | Private Label Continuous Discharge Centrifugal Concentrator Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Effective Operating Time | ~7080% (due to stop/start cleaning) | >95% (continuous automated process) | +20% throughput capacity |
| Извлечение чистого золота (<100 сетка)| Оцененный 6075% скорость захвата| Документировано 8592% capture rate in controlled tests| +1520% recovery efficiency |
| Annual Maintenance Labor Hours| ~120200 hours/year| 4060 часов/год (simplified mechanics)| 65% labor cost |
| Concentrate Grade Consistency| Сильно изменчивый (manual discharge)| Consistent upgrade ratio (automated discharge)| Reduces downstream processing variability |
| Расход воды на тонну| Переменная, often higher due to inefficiency| Optimized design reduces usage by an average of 25%| Lower OPEX & экологический след |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Model Capacity Range: Available in models handling from 10 тонн в час (ТПХ) до 50 TPH of solids feed.
Требования к питанию: Зависит от модели; типичный диапазон от 7.5 кВт до 22 Главный приводной двигатель кВт (400В/50 Гц или 480 В/60 Гц). Control system operates on standard lowvoltage supply.
Характеристики материала:
Drum Structure: Carbon steel with protective coating.
носить вкладыши: Replaceable polyurethane or ceramiccomposite tiles.
Fluidizing Water Nozzles: Tungsten carbide inserts.
Discharge Mechanism: Hardened stainless steel components.
Физические размеры (Model CC30): Приблизительно. Длина: 2.2м х ширина: 1.8м х высота: 1.6м. Вес ок.: ~1,800 kg dry weight).
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.; dustproof electrical enclosures; suitable for highhumidity environments.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Hard Rock Gold Processing Plant – West Africa

Испытание: A CIP plant’s gravity circuit was losing an estimated $1M+ annually in fine gold reporting directly to leach tanks due to inefficient primary concentrators.
Решение: Installation of two continuous discharge centrifugal concentrators as primary roughing units postball mill.
Результаты: Achieved a gravity recovery increase from ~25% to ~40% of total plant gold within six months—a significant reduction in leach load—with payback on equipment achieved in under five months.

Аллювиальный / Placer Mining Operation – South America

Испытание: High labor turnover made manual panning/sluicing operations unreliable and costly; inconsistent recoveries led to unpredictable revenue.
Решение: Deployment of a skidmounted wash plant featuring this centrifugal concentrator as the core recovery unit.
Результаты: The operation reduced its required skilled operator count by twothirds while increasing processed yardage per day by over half—and established consistent daily production metrics.

Tailings Reprocessing Project – North America

Испытание: Legacy tailings contained significant locked fine gold but were uneconomical due to high estimated processing costs per ton.
Решение: A modular plant was designed around highthroughput continuous centrifugal concentrators capable of handling variable feed grades.
Результаты: The project achieved positive economics with lowerthanprojected OPEX due largely due low power consumption per ton processed.

КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing tiers are structured based on throughput capacity:
Уровень I (1020 TPH Models): For pilot plants/tailings projects.
Уровень II (2035 TPH Models): Standard range suitable for most midsize operations.)
Уровень III (3550+ TPH Models): For largescale primary grinding circuits.)

Дополнительные функции:
Advanced process control telemetry package allowing remote monitoring.
Quickchange liner kits.
Customized skidmounting/full modular plant integration.

Пакеты услуг:
Standard warranty includes parts/labor.
Extended service agreements covering scheduled maintenance.
Onsite operator training programs.

Варианты финансирования:
Capital lease/purchase plans available through partners.
Rentaltoown structures can be arranged.

Часто задаваемые вопросы

Q What slurry density is optimal?
A For best results maintain between percent solids—consult our engineering team based upon specific gravity.

Q Can it replace shaking tables entirely?
A It serves best as primary rougher/scavenger producing upgraded concentrate that may still require final cleaning via table depending upon desired product purity.

Q How long does installation take?
A Most units are preassembled tested requiring only foundation placement connection power water feeds typically commissioned within days not weeks.

Q What is expected wear part lifetime?
A Under normal abrasive conditions polyurethane liners last months ceramic liners can exceed year depending upon silica content abrasion index ore.

Q Доступны ли запасные части??
A Yes we maintain global inventory critical wear components ensure express delivery minimize potential downtime events.

Q Do you provide metallurgical testing support?
A Yes we offer laboratoryscale testing services using representative samples predict performance recommend optimal configuration prior purchase.

Q What aftersales technical support do you offer?
A Support includes detailed manuals video resources direct access technical team via phone email optional sitevisit packages ensure smooth operation.