Oem Stone Crusher Machine Affordable
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта? Для руководителей предприятий и подрядчиков, the reliability of primary crushing is nonnegotiable. Common challenges with suboptimal stone crusher machines include:
Внеплановые простои: Frequent mechanical failures and lengthy component changes halt your entire processing line, потери в производстве обходятся тысячами в час.
Высокий расход изнашиваемых деталей: Premature failure of jaws, вкладыши, and blow bars due to inferior metallurgy or design leads to excessive spare parts inventory and labor costs.
Непоследовательный вывод & Форма продукта: Unreliable crushing chambers produce poor particle size distribution, negatively impacting downstream screening efficiency and final product quality.
Excessive Energy Draw: Inefficient drive systems and crushing kinematics result in higherthannecessary power consumption per ton of material processed.
Limited Configuration Flexibility: Fixed designs that cannot adapt to changing feed materials or final product specifications force operational compromises.
What if your primary crusher could deliver predictable performance, lower costperton, and adapt to your specific site requirements? The solution lies in selecting a purposeengineered OEM stone crusher machine built for affordability through total cost of ownership, not just initial price.
2. ОБЗОР ПРОДУКТА
The [Manufacturer/Model Series] is a robust, stationary primary jaw crusher engineered for highvolume reduction of hard rock, гранит, базальт, и речной гравий. Its design prioritizes structural integrity and operational simplicity for longterm reliability in demanding quarry and mining applications.
Операционный рабочий процесс:
1. Потребление корма: Большой загружаемый материал (up to specified feed opening) загружается в вибрационный колосниковый питатель (необязательный), which bypasses fines to optimize chamber loading.
2. Сокрушительное действие: Материал проникает глубоко, symmetrical crushing chamber where a highinertia flywheel and optimized nip angle facilitate powerful compressive crushing.
3. Увольнять & Regulation: Crushed material exits at the bottom with a consistent discharge gap setting, adjustable via a hydraulic or mechanical shim system to control final product size.
Область применения: Ideal for primary crushing stations in aggregate production, горнодобывающие работы, и крупномасштабная переработка строительных отходов. Suitable for feed sizes up to 1200mm and compressive strengths up to 320 МПа.
Ограничения: Not designed for abrasive recycling applications without specific liner options. Requires a stable concrete foundation and appropriate upstream feeding equipment for optimal performance.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
ПРОЧНАЯ СВАРНАЯ РАМА | Техническая основа: Конечно-элементный анализ (ВЭД) optimized steel plate construction | Операционная выгода: Eliminates stress cracking under cyclical loads, ensures alignment integrity for all internal components | Воздействие на рентабельность инвестиций: Extends structural life beyond 15+ years under normal operation, eliminating risk of catastrophic frame failure.
ADVANCED CRUSHING CHAMBER DESIGN | Техническая основа: Computermodeled kinematics with an aggressive nip angle and deep symmetric profile | Операционная выгода: Promotes interparticle crushing for higher reduction ratios and more uniform cubical product shape | Воздействие на рентабельность инвестиций: Increases yield of inspec product by an estimated 812%, reducing recirculation load and improving downstream efficiency.
HYDRAULIC TOGGLE ADJUSTMENT SYSTEM | Техническая основа: Integrated hydraulic cylinder for safe adjustment of the closedside setting (CSS) | Операционная выгода: Allows operators to change product size or clear blockages in minutes without manual shims | Воздействие на рентабельность инвестиций: Reduces downtime for CSS changes by over 70%, translating to hundreds of additional production hours annually.
PREMIUM COMPONENT SELECTION | Техническая основа: Spherical roller bearings with automated lubrication; эксцентриковый вал из кованой легированной стали | Операционная выгода: Handles peak loads with high radial and axial strength; ensures smooth operation with minimal heat generation | Воздействие на рентабельность инвестиций: Bearing service life increased by approximately 40% по сравнению со стандартными конструкциями, lowering maintenance frequency and cost.
LOWMAINTENANCE LINER PROFILE | Техническая основа: Reversible/interchangeable jaw dies manufactured from Mn18% or Mn22% steel alloys | Операционная выгода: Максимизирует использование изнашиваемых материалов; simplifies replacement procedure requiring fewer service hours | Воздействие на рентабельность инвестиций: Reduces liner inventory costs by up to 30% through reversibility; cuts labor time per changeout by half.
VBELT DRIVE & GUARD SYSTEM| Техническая основа: Highcapacity multiple Vbelt transmission with OSHAcompliant guards | Операционная выгода: Efficient power transmission with inherent shock absorption; ensures operator safety during operation| Воздействие на рентабельность инвестиций: Lower installation cost compared to direct drives; easy field replacement of standard belt components minimizes parts lead time dependency.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Базовый уровень отраслевого стандарта | Our OEM Stone Crusher Solution | Документированное преимущество |
| : | : | : | : |
| Доступность (Время работы) | ~8588% (включая плановое ТО) |> 92% availability over a 5year period| +57% улучшение |
| CostPerTon (Изнашиваемые детали) | Based on standard Mn14/18 liners | Optimized Mn18/22 liners with reversible design | До 20% reduction in wear cost per tonne crushed |
| Энергопотребление | Standard AC motor drive | Highefficiency IE3 motors & optimized flywheel mass | Оцененный 58% lower kWh/tonne |
| Установка времени регулировки | Ручная система прокладок (48 часы) | Integrated hydraulic adjustment system (90% более быстрая регулировка |
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Обозначение модели: [например, JC160]
Кормовое отверстие: 1600мм х 1200 мм
Максимальный размер подачи: ≤1000 мм
Закрытая боковая установка (CSS) Диапазон: 150мм 300 мм
Диапазон мощности (@ given CSS): 450 950 тонн в час
Capacity varies based on feed material characteristics.
Требования к мощности привода: 200 кВт (IE3 HighEfficiency Electric Motor)
Общий вес (Только дробилка): Примерно 62,000 кг
Основные характеристики материалов:
Изготовление рамы: Highstrength S355J2 steel plate
Jaw Dies Standard Material: Manganese Steel ASTM A128 Gr E1 / Мн18%
Eccentric Shaft Material: Forged Alloy Steel EN24 / SAE4340
Bearings Type & Size Spherical Roller Bearings; 240x500x160mm
Operating Environment Temperature Range: 20°С до +45°С (with appropriate lubricants)
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
Расширение гранитного карьера, Southeast Asia Challenge:
A large aggregate producer needed to double primary capacity but was constrained by limited plant footprint and high local maintenance labor costs. Their existing crushers required frequent liner changes causing significant downtime.
Решение:
Installation of two JC160 OEM jaw crushers configured with hydraulic toggle systems and automated lubrication packages. The deepchamber design accommodated the variable granite hardness without bridging.
Результаты:
Plant availability increased from ~82% to over 91%. Liner changeout time reduced from two shifts (~16 hours) per machine to under one shift (<8 часы). The project achieved its capacity target within the existing footprint layout.
Basalt Aggregate Production for Rail Ballast Challenge:
A contractor on a major rail infrastructure project faced strict particle shape requirements (high cubicity index) for ballast material. Their existing primary crusher produced excessive flaky material, overloading the secondary cone crushers and failing spec consistently.
Решение:
Replacement of the primary unit with our OEM stone crusher machine featuring the optimized chamber geometry specifically tuned for abrasive basalt applications.
Результаты:
Postcrushing cubicity improved by an average of 15%. Recirculating load to secondary stage decreased by approximately 25%, allowing the entire circuit to meet daily tonnage specifications reliably. Wear life on secondary crusher liners saw a corresponding increase due to better feed shape.
7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ
Our commercial model is structured around providing clear value at each investment level:
Ценовые уровни
1. Base Equipment Package Includes core jaw crusher assembly motor drives guards basic tool kit
2 Production Optimization Package Adds integrated hydraulic toggle system automated centralised grease lubrication system wear monitoring sensors
3 Turnkey Skid Package Crusher premounted on heavyduty fabricated steel skid complete with feeders motor starters walkways
Optional Features Fieldproven upgrades such as different liner metallurgies dust suppression spray systems special guarding configurations extended warranty coverage
Service Packages Choose from annual inspection plans comprehensive maintenance contracts or payasyougo technical support All include access OEM spare parts network
Financing Options We work with accredited partners offer equipment leasing operating leases projectbased financing terms typically range months years designed match cash flow projects
8 Часто задаваемые вопросы
Q What are minimum foundation requirements this stone crusher machine?
A Detailed foundation drawings specifying concrete volume grade reinforcement are provided as part technical documentation General rule thumb concrete mass should be times mass crusher assembly ensure stability dynamic loads
Q How does handle wet sticky feed materials?
A While designed primarily hard rock modifications available such different liner profiles optional rock box prevent packing chamber However extremely claybound materials may require prescreening washing upstream optimal performance
Q What typical lead time delivery after order confirmation?
A For standard configurations lead time typically weeks exworks Customized skidmounted solutions may require weeks depending scope engineering required
Q Are wear parts interchangeable other brands similar size?
A No Our wear parts are engineered specifically our chamber kinematics geometry Using nonOEM parts will void warranty compromise performance metrics throughput product shape we guarantee
Q Do you provide commissioning supervision operator training?
A Yes Basic commissioning supervision included all purchases We strongly recommend onsite operator maintenance training sessions which can be quoted separately ensure correct longterm operation
Q Can this machine be integrated into existing automated control system PLC/
A The crushers standard equipped necessary instrumentation pressure switches temperature sensors easily interface modern plant PLC via analog digital I points Documentation provided integration