1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы столкнулись с ростом эксплуатационных расходов и непредсказуемостью доступности вашего первичного контура дробления?? Key challenges with primary gyratory crushers often include:
Внеплановые простои: Frequent mechanical failures or liner changes that halt upstream mining and downstream processing, потери в производстве обходятся тысячами в час.
Высокие затраты на техническое обслуживание: Excessive consumption of wear parts, complex lubrication system issues, and laborintensive servicing that strain maintenance budgets.
Непостоянная пропускная способность: Inability to maintain optimal cavity levels and power draw, leading to bottlenecks and failing to meet designed plant capacity.
Rising Energy Expenditure: Старше, inefficient crusher designs consume disproportionate power per ton of processed material, напрямую влияет на вашу прибыль.

Is your current primary crusher a reliable asset or a constant source of risk? The solution lies in selecting a modern OEM gyratory crusher engineered for total cost of ownership.

2. ОБЗОР ПРОДУКТА

The OEM Gyratory Crusher is a heavyduty, primary compression crusher designed for the first stage of reducing runofmine ore to a manageable size for conveying and further processing. Its core operational workflow involves:
1. Потребление корма: Large feed material is directed into the crushing chamber from the top.
2. Сжимающее дробление: A mantle gyrates within a concave bowl, applying compressive force to reduce material by squeezing it against the stationary concaves.
3. Progressive Discharge: Crushed material gravitates downward through the narrowing chamber until it reaches the desired size and exits at the bottom.

This equipment is specifically scoped for hightonnage, добыча твердых пород (медь, железная руда, золото) and largescale aggregate quarrying applications. It is not suited for abrasive recycling materials without specific alloy options or for operations requiring highly portable equipment.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Запатентованная конструкция паука | Техническая основа: Onepiece cast alloy steel construction with top shell integration | Операционная выгода: Eliminates bolton spider arms, reducing stress points and potential for cracking under extreme load | Воздействие на рентабельность инвестиций: До 40% longer service life on upper assembly components, reducing major rebuild frequency.

Intelligent Lube System (ILS) | Техническая основа: Автоматизированный, dualcircuit lubrication with realtime pressure/temperature monitoring and filtration | Операционная выгода: Ensures optimal bearing protection under all loads; предупреждает операторов о потенциальных проблемах до сбоя | Воздействие на рентабельность инвестиций: Proven to extend bearing life by over 30% and prevent catastrophic luberelated downtime events.

СТЛФ (StraightTaperLowerFlat) Concave Profile | Техническая основа: Optimized chamber geometry derived from crushability testing data | Операционная выгода: Maintains consistent feed opening characteristics throughout liner life for stable throughput and product gradation | Воздействие на рентабельность инвестиций: Доставляет до 15% more crushed tonnage per concave liner set compared to traditional profiles.

Трубчатая рама & Mainshaft Design | Техническая основа: Forged highstrength steel mainshaft supported within a rigid, onepiece tubular frame | Операционная выгода: Provides exceptional alignment stability and resists fatigue under cyclical loading for consistent operation | Воздействие на рентабельность инвестиций: Minimizes deflectionrelated wear on bushings and liners, снижение затрат на долгосрочное обслуживание.

Integrated Control System (ICS) Интерфейс | Техническая основа: Standardized PLC platform with MODBUS/J1939 protocols for plantwide integration | Операционная выгода: Your operators gain realtime control over CSS (Закрытая боковая установка), потребляемая мощность, and lubrication from the central control room | Воздействие на рентабельность инвестиций: Enables precise process optimization for energy savings and target product size.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартный эталон отрасли | OEM Gyratory Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Доступность (Запланировано) | 92 94% | 96%+ (with ILS & Patented Spider) | +24% |
| Тонны на МВтч (Энергоэффективность) Базовый уровень = 100%| 100% Reference| 115 118%| +1518% |
| Время замены вкладыша (Major Set) Average = ~48 hrs| ~48 часов| ~36 часов| 25% |
| Расход изнашиваемых деталей (g/ton crushed) Material Dependent Baseline = 100%| 100% Reference| ~8590%| 10 к 15% |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: зависит от модели, от 2,000 tph более 10,000 т/ч.
Мощность двигателя: Обычно между 450 кВт и 1,200 кВт (600 HP 1,600 HP), приспособленный к обязанностям.
Кормовое отверстие: Размеры зияния от 1,000 мм до 1,500 мм (39" к 59").
Основные характеристики материалов:
Основная рама & Топ Шелл: Hightensile cast steel.
Мантия & Вогнутый: Марганцевые стальные сплавы; optional premium alloys for specific abrasion/corrosion applications available.
Mainshaft: Forged highstrength alloy steel.
Физические размеры: Значительный след; exact L x W x H varies by model. Requires engineered reinforced concrete foundation.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 40°С до +50°С. (40от °F до +122 °F). Dust seals rated for harsh environments.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Крупномасштабное расширение медного рудника

Испытание: An existing mine’s expansion required a new primary crushing station capable of handling an additional 12 million tpy of sulfide ore while operating at >95% availability in a remote location with high service costs.
Решение: Installation of a single largecapacity OEM Gyratory Crusher with the Intelligent Lube System (ILS) and remote monitoring capabilities.
Результаты: Достигнута проектная производительность в течение трех месяцев с момента ввода в эксплуатацию.. The ILS prevented two potential bearing failures in the first two years as flagged by its monitoring system. Доступность средняя 96.7% over three years.

HighAbrasion Granite Quarry

Challenge A major aggregate producer faced unsustainable wear part costs and excessive downtime due to biweekly concave changes in their primary crushing stage.
Solution Replacement with an OEM Gyratory Crusher featuring the STLF concave profile and optional ultrawearresistant alloy liners specified for granite.
Results Liner service life increased from an average of 14 дней до 21 дни. This reduced annual scheduled liner change downtime by approximately 120 часы, while also lowering liner cost per ton by an estimated 18%.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

OEM Gyratory Crushers are capital investments priced according to size, capacity specifications (<т/ч), selected metallurgy options (<alloy grade), уровень автоматизации (<control package). Pricing typically falls into distinct tiers based on inlet size (<42», <54», <60”+).

Optional features that affect final pricing include:
Автоматизированное регулирование настройки () система
Premium alloy packages for mantles/concaves
Усовершенствованные датчики мониторинга состояния (, температура)
Extended factory warranty packages

Comprehensive service agreements are available covering planned maintenance inspections parts supply (, подшипники), technical support These agreements can be structured as fixedcost annual contracts providing budget certainty Financing options including leasing capital equipment loans are offered through certified partners

8. Часто задаваемые вопросы

Q What are the lead times typically involved?
A Lead times vary based on model complexity current manufacturing capacity but generally range from

Q Can this crusher integrate with our existing PLC control system?
A Yes The Integrated Control System uses industrystandard communication protocols like MODBUS TCP/IP ensuring compatibility with most modern plant DCS systems

Q How does this design improve safety during maintenance?
A Key safety features include hydraulic setting adjustment eliminating manual work under tension integrated lifting points designed rigging procedures provided

Q What is included in standard commissioning?
A Standard commissioning includes field assembly supervision initial startup performance testing operator training Documentation includes detailed installation maintenance manuals

Q Предоставляются ли гарантии производительности??
A Yes performance guarantees covering throughput power consumption product gradation are contractually defined based on agreed feed material characteristics