1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you scaling up your gold recovery operations and facing the critical bottlenecks of a 500 Пропускная способность ТПХ? Managing highvolume, alluvial or eluvial deposits presents distinct challenges that standard washing plants often fail to address efficiently. Общие операционные препятствия включают в себя:

Непоследовательные темпы восстановления: Variable feed material leads to gold losses in fines or coarse tailings, напрямую влияет на доход.
Чрезмерное время простоя для технического обслуживания: Poorly designed scrubbers and screens require frequent stoppages for wear part replacement and unclogging, crippling your planned availability.
High Operational Water & Потребляемая мощность: Inefficient pump systems and material handling directly inflate your site’s most variable costs.
Трудности с материалом ClayBound: Agglomeration and blinding within the scrubbing circuit reduce effective capacity and increase manual labor.
Rapid Component Wear in Abrasive Conditions: Standard liners and screens degrade quickly under 500 TPH of abrasive gravel, leading to unplanned maintenance cycles and parts inventory costs.

Is your current setup compromising your plant’s availability and profitability? Решение требует системы, спроектированной не только с учетом производительности, но для непрерывного, efficient operation under demanding conditions.

2. ОБЗОР ПРОДУКТА

The OEM 500 Обогатительная фабрика TPH Gold Mining представляет собой комплексную, modular processing system designed for highvolume extraction of gold from alluvial, россыпь, and eluvial deposits. Его основная функция – очищать, классифицировать, and concentrate feed material to produce a rich heavy mineral concentrate for downstream gold recovery (например, via sluices, центрифуги, or shaking tables).

Операционный рабочий процесс:
1. Кормить & Предварительный скрининг: Runofmine material is fed via loader or conveyor into a robust grizzly or primary screen to remove oversize rocks (+75мм).
2. Агрессивная чистка & Освобождение: Material reports to a largediameter, longlength scrubber where intense attrition breaks down clay matrices and liberates gold particles from the host gravel.
3. Точная классификация частиц: The scrubbed slurry is processed through vibrating screens (typically double or tripledeck) to separate material into key size fractions (например, +10mm waste, 10mm+2mm gravels, 2mm sands).
4. Efficient Concentration: The goldbearing sand fraction is routed through a series of highcapacity spiral concentrators or jigs to separate heavy minerals (включая золото) из более легкой пустой породы.
5. Управление хвостохранилищами & Обработка воды: Потоки отходов управляются с помощью шламовых насосов и трубопроводов.; process water is often recirculated from settling ponds to reduce fresh water demand.

Область применения & Ограничения:
Идеально подходит для: Largescale alluvial mining operations, проекты дноуглубления рек, and extensive eluvial deposits with consistent high feed rates.
Хорошо подходит для: Materials with significant clay content requiring intensive liberation.
Ограничения: Не предназначен для тяжелого рока. (жила) переработка руды. Optimal performance requires adequate water supply (recirculation mitigates this) and relatively consistent feed size distribution. Site requires sufficient space for plant layout and tailings settlement ponds.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Oversized drum with internal lifters and hightorque drive system | Операционная выгода: Ensures complete breakdown of claybound aggregates without bogging down, maintaining design throughput even with difficult feed | Воздействие на рентабельность инвестиций: Maximizes gold liberation from day one, reducing losses to tailings due to inadequate scrubbing.

Modular Vibrating Screen Decks | Техническая основа: Interchangeable screen panels with varied aperture sizes on independent vibration mechanisms | Операционная выгода: Allows precise classification for optimal concentration; panels can be replaced individually during scheduled maintenance | Воздействие на рентабельность инвестиций: Redunscreen downtime by up to 50% compared to fulldeck replacement systems.

HighCapacity Spiral Concentrator Battery | Техническая основа: Bank of specially profiled fiberglass spirals optimized for specific gravity separation at high feed rates | Операционная выгода: Provides consistent grade concentration across the entire 500 TPH sand fraction with minimal operator intervention | Воздействие на рентабельность инвестиций: Delivers stable concentrate grade for downstream processes, improving final recovery efficiency.

Централизованная смазка & Система смазки | Техническая основа: Automated manifold delivering lubricant to all critical bearing points on scrubber, экраны, и конвейеры | Операционная выгода: Eliminates manual greasing requirements during operation, enhancing safety and ensuring optimal bearing life | Воздействие на рентабельность инвестиций: Reduces lubrication labor costs by approximately 80% и предотвращает дорогостоящие поломки подшипников.

Коррозия & Устойчивые к истиранию вкладыши | Техническая основа: Bolton liners manufactured from AR400 steel or specialized polyurethane in highwear areas (scrubber feed chute, шламовые мойки) | Операционная выгода: Significantly extends service life in highly abrasive environments between changeouts | Воздействие на рентабельность инвестиций: Снижает затраты на изнашиваемые детали в среднем на 35% на основе сравнения полевых данных.

Integrated Process Water Pump Array | Техническая основа: Centrifugal pumps sized with calculated system head loss and configured with duty/standby capability | Операционная выгода: Guarantees consistent water pressure and volume to all plant sections; standby pump enables immediate switchover without production halt | Воздействие на рентабельность инвестиций: Prevents entire plant stoppage due to singlepump failure, protecting revenue during critical operating periods.

Управление на основе ПЛК & Панель мониторинга | Техническая основа: Centralized control system with motor amperage readouts, feed rate monitoring, and fault alarm indicators | Операционная выгода: Gives operators realtime visibility into plant load and immediate identification of circuit bottlenecks or failures | Воздействие на рентабельность инвестиций: Enables proactive adjustments to feed rate optimization reduces energy waste during partial loads by up to 20%.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Класс ТПХ) | OEM 500 Решение для моечной установки TPH | Преимущество (% Улучшение) |
|||||
| Доступность завода | 8085% (downtime for wear changes & засоры) | Целевой 92%+ (design focus on maintainability & избыточность) >7% Увеличивать |
| Gold Recovery Efficiency ~8792% on 2mm fraction ~9396% on 2mm fraction Upto4% Increase |
| Удельный расход воды 810 m³ per ton of feed 67 m³ per ton of feed ~25% Reduction |
| Scrubber Liner Life 600800 часы 10001200 hours ~50% Extension |
| Total Installed Power ~450 kW ~400 kW ~11% Reduction |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная производительность обработки: 500 метрические тонны в час (Сухая кормовая основа).
Максимальный размер подачи: До 250 мм (subject to grizzly configuration).
Требования к питанию: Общая подключенная нагрузка приблизительно 400 кВт. Typical supply: 440В / 60Гц / 3 Phase or customizable.
Основные характеристики материалов:
Scrubbler Shell / водопад / прачечные : Mild steel with AR400 abrasionresistant liners.
Экранные деки : Hightensile steel frames with interchangeable polyurethane or rubber panels.
Структура поддержки : Heavyduty hotdip galvanized steel beams.
Концентраторы : Fiberglassreinforced polyester spiral assemblies.
Физические размеры (Модульный): Approximate footprint of main processing modules is 30m L x 15m W x 12m H. Exact dimensions vary with configuration.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.. В комплект входят системы пылеподавления.; доступны корпуса для экстремальных климатических условий.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Alluvial Gold Project Expansion West Africa Challenge A mine needed scale its operation from tph while dealing highly variable clay content was causing frequent plugging existing scrubber reducing effective below tph Solution Installation modular including heavy duty extended residence time secondary rinsing screen prevent blinding Results achieved consistent throughput target within weeks commissioning liner life increased hours reduced non scheduled stoppages

Large Scale River Dredging Operation Southeast Asia Challenge Dredge feeding required continuous classification efficient removal oversize + waste rocks minimize handling concentrate grade fluctuated due inconsistent feed distribution spirals Solution implemented integrated scalping deck ahead scrubbing module installed distributor ensure even across entire bank Results rock rejection efficiency reached stable reported downstream improved allowing reduction tabling circuit

Eluvial Deposit Processing Australia Challenge arid region limited fresh made water conservation critical also faced extremely abrasive causing weekly replacements key components Solution was specified closed loop water circuit thickeners advanced polyurethane wear components strategic areas slurry pumps Results freshwater consumption dropped recycled process component life extended average weeks between changes

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing tiers are typically structured around the level of modularity ancillaries
Base Plant Package Includes core modules feeder primary secondary concentration battery basic controls
Premium Package Adds automated dosing standby pumps enhanced dust thicker packages
Custom Engineering For specific challenges like extreme climate pre concentration via

Дополнительные функции
Oversized sump pump capacity future expansion
On skid diesel generator power remote locations
Full containerization sea shipment rapid deployment
Advanced samplers tails streams

Пакеты услуг
Commissioning Supervision weeks onsite support startup training
Annual Inspection Parts Kitting pre scheduled maintenance parts bundle discount
Remote Diagnostics Support subscription connectivity control system troubleshooting

Financing Options available through partners include leasing structures milestone payment linked project finance export credit agency backed loans suitable international buyers

8 Часто задаваемые вопросы

What upstream equipment needed operate this washing plant effectively require consistent feed front end such apron feeder truck receiving hopper ensure smooth prevents surges can damage scrubbing module recommended pair capable handling variations

How does plant handle variations content specifically designed difficult materials oversized long length provides adequate retention time break down clays optional high pressure spray bars inside further assist dispersion preventing blockages

What typical installation commissioning timeline experienced team modular design allows parallel site foundation work delivery From arrival site first production days achievable assuming civil works prepared advance supervised included package

Are spare parts readily available internationally maintains global network certified warehouses hold inventory critical wear items liners screen panels pump impellers Furthermore drawings provided facilitate local machining non items reducing lead times

Can system be later expanded capacity beyond tph engineering incorporates certain margins key pumping piping infrastructure However increasing beyond may require upsizing components like primary consultation recommended planning phase future expansion

What operator skill level required run effectively control simplified intuitive interface requires basic training routine checks maintenance tasks more complex procedures outlined detailed manuals supported remote assistance

Do you offer performance guarantees subject agreed upon feedstock characteristics specifications offer guaranteed recovery efficiency range within specified particle size consumption metrics outlined contract based pilot test data sample