1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы управляете предприятием по производству заполнителей среднего и крупного масштаба и постоянно сталкиваетесь с узкими местами в первичном контуре дробления?? The challenges of sourcing and integrating a 250300tph stone crushing plant are wellknown: unpredictable project delays from mismatched component shipping, costly onsite assembly labor, and the operational risk of untested system integration. These factors directly impact your bottom line through extended timetorevenue and budget overruns.

Логистическая сложность & Расходы: Coordinating multiple shipments for individual crushers, экраны, and conveyors from various suppliers leads to heightened freight costs, customs complexities, and increased risk of lost or damaged components.
Extended OnSite Commissioning: Piecemeal assembly requires significant skilled labor hours on location, exposing your schedule to weather delays and tying up critical project management resources.
Performance Uncertainty: Plants assembled from disparate OEMs often suffer from integration issues—underrated conveyors, control system incompatibilities, or capacity mismatches—that become apparent only during operation, causing immediate downtime.
Блокировка капитала: Every day spent in lengthy assembly and tuning is a day your capital investment is not producing saleable material.

What if your 250300tph plant could be shipped as integrated modules, preassembled and factorytested to reduce onsite work by weeks? What if a single point of technical accountability could eliminate compatibility guesswork?

2. ОБЗОР ПРОДУКТА

Камнедробильная установка OEM производительностью 250300 т/ч представляет собой комплексную, стационарное дробильно-сортировочное решение, предназначенное для крупносерийного производства заполнителей для строительства, дорожная база, и железнодорожный балласт. It is engineered, manufactured, preassembled into modular sections, tested as a system, and shipped as consolidated loads to significantly reduce field installation time.

Операционный рабочий процесс:
1. Первичное сокращение: Dump feed into a robust primary jaw crusher for initial size reduction.
2. вторичный & Третичное дробление: Material is conveyed to a secondary cone crusher for further reduction; a tertiary cone crusher or impactor can be included for precise shaping and final sizing.
3. Размеры & Классификация: Дробленый материал просеивается на многоярусных вибрационных ситах.. Onspec product is routed to stockpile conveyors.
4. Рециркуляция: Oversize material is automatically recirculated back through the appropriate crusher in a closedcircuit loop.
5. Накопление запасов: Correctly sized aggregates are conveyed to designated stockpiles.

Область применения: Идеально подходит для гранита, базальт, известняк, и другие абразивы средней и твёрдости.. Suited for greenfield site development or expansion projects requiring reliable output between 250 и 300 метрические тонны в час.

Ограничения: Not designed as portable/mobile equipment; requires stable foundation preparation at the installation site. Maximum feed size and final product specifications are determined by the selected crusher chamber configurations.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная конструкция салазок | Техническая основа: Structural steel skids with integrated walkways, охранники, and prerouted cabling | Операционная выгода: Reduces onsite civil work by up to 30%; modules bolt together with precision alignment points | Воздействие на рентабельность инвестиций: Cuts installation labor costs by an average of 25% versus traditional piecebypiece erection.

Единая система управления ПЛК | Техническая основа: Centralized programmable logic controller with humanmachine interface (ЧМИ) panels at key points | Операционная выгода: Operators monitor and adjust the entire plant flow from primary feed to final product discharge | Воздействие на рентабельность инвестиций: Optimizes power consumption per ton crushed; reduces troubleshooting time by providing clear system diagnostics.

PreInstalled Belt Conveyor Systems | Техническая основа: Conveyors mounted, выровнен, and tensioned on their modular skids at the factory | Операционная выгода: Eliminates weeks of field alignment work; ensures proper belt tracking from initial startup | Воздействие на рентабельность инвестиций: Prevents costly premature belt wear and spillagerelated cleanup/repair downtime.

Вибрационный колосниковый питатель HeavyDuty | Техническая основа: Robust feeder with adjustable grizzly bars for scalp removal | Операционная выгода: Protects the primary crusher from fines overload and removes noncrushable material at the source | Воздействие на рентабельность инвестиций: Extends jaw die life and reduces unscheduled stoppages for cavity clearing.

HighCapacity Cone Crushers with Automation | Техническая основа: Secondary/Tertiary crushers equipped with hydraulic setting adjustment and tramp release systems | Операционная выгода: Maintains consistent product gradation with realtime CSS adjustment; protects machinery from uncrushable material | Воздействие на рентабельность инвестиций: Максимизирует выход контролируемого продукта; avoids catastrophic damage leading to sixfigure repair bills.

Интегрированная система пылеподавления | Техническая основа: Strategically placed spray nozzles fed by a central pump unit | Операционная выгода: Significantly reduces airborne particulate at transfer points in compliance with environmental standards | Воздействие на рентабельность инвестиций: Minimizes water usage versus manual spraying; avoids potential regulatory fines or work stoppages.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (MultiVendor Sourced) | OEM 250300tph Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Время установки на месте | 812 недели (фундамент + сборка) | 46 недели (фундамент + module connection) | До 50% снижение |
| Factory Integration Testing Scope| Individual component runin only (motor direction) | Full closedloop system performance test under load simulation| От 0% к 100% functional verification |
| PostStartup Performance Issues| Common due to interface mismatches (например, conveyor capacity) Rare due to singleOEM design responsibility| Field data shows ~80% reduction in firstmonth mechanical/control issues |
| Груз & Logistics Management| Buyer manages multiple shipments & suppliers Single commercial invoice & coordinated shipment schedule| Reduces administrative overhead by ~70%; lowers risk of shipping delays |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Расчетная пропускная способность: 250 300 метрические тонны в час (варьируется в зависимости от плотности материала & твердость).
Первичная дробилка: Курсор челюсти (например, Кормовое отверстие: 1200x900mm).
Вторичная дробилка: Одноцилиндровая или многоцилиндровая гидравлическая конусная дробилка.
Третичная дробилка (Необязательный): Cone Crusher or Vertical Shaft Impactor (КАЖДЫЙ) для формирования.
Экран: Вибросито для тяжелых условий эксплуатации Tripledeck (например, Размер: 2400х6000мм).
Общая установленная мощность: Примерно 550 650 кВт.
Power Supply Requirement: Designed for industrial threephase supply; specific voltage configuration available per region.
Main Frame Structure: Heavyduty welded steel profiles with corrosionresistant primer.
След растения (Приблизительный): Длина: ~85m x Width: ~35 м (зависит от планировки).
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dust suppression rated for relative humidity up to 80%.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Quarry Expansion Project – Southeast Asia

Challenge A quarry operator needed to increase output from 180tph to over 280tph within a strict ninemonth window to fulfill a major infrastructure contract. Sourcing equipment separately posed unacceptable timeline risks.
Solution Implementation of a predesigned OEM 250300tph stone crushing plant shipped in six major prewired modules.
Results The plant was commissioned in under five months from order placement. Full production rates were achieved within two weeks of mechanical completion due to comprehensive factory testing.

Greenfield Aggregate Plant – North America

Challenge A new aggregate producer faced high local skilled labor costs and sought to minimize variable expenses during plant construction while ensuring reliability.
Solution Selection of this OEM solution focused on reduced field labor requirements via modularity and included an extended service package for the first year of operation.
Results Onsite construction labor costs were reduced by an estimated $150k USD. The plant achieved its guaranteed production tonnage within the first month of operation with <2% незапланированный простой.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

The capital investment for an OEM stone crushing plant includes engineering design services tailored specifically towards achieving either optimal yield or specific product shape requirements depending upon market demands

Financing options include direct leasing arrangements through partner institutions which may allow payments structured against projected cash flow rather than upfront capital expenditure outlays

Service packages range across three tiers:
1 Basic Warranty Coverage covering parts replacement against manufacturing defects
2 Comprehensive Support Plan including scheduled preventive maintenance inspections remote monitoring access
3 FullService Contract providing guaranteed uptime percentages with dedicated oncall technical support

Optional features that enhance operational flexibility include:
Automated metal detection systems
Advanced process control software linking production data directly into management reporting tools
Additional sound attenuation enclosures suitable near residential areas

Pricing tiers correspond directly toward selected configurations such as inclusion/exclusion tertiary stage type secondary crushing unit optional onboard power generation packages

All commercial proposals include detailed shipping logistics plans port handling recommendations customs clearance assistance documentation required destination country

8.Часто задаваемые вопросы

Q What level foundation preparation required prior arrival?
A Detailed civil engineering drawings are provided upon order including all anchor bolt locations load bearing requirements minimal concrete volume specifications typically involving reinforced concrete footings key anchor bolts set precisely according plan

Q How does this plant integrate existing equipment like frontend loaders screening units?
A The control system can incorporate input/output signals existing machinery while belt conveyor lengths positions can be adjusted during design phase accommodate specific site layout material flow requirements

Вопрос: Каков типичный срок поставки при вводе в эксплуатацию??
A Standard lead time engineering manufacturing testing ranges between months depending complexity configuration Shipping transit times vary destination Final commissioning supervised our engineers typically requires two three weeks following module installation

Q Are spare parts packages available?
A Yes recommended initial spare parts kits offered based critical wear components expected consumption rates first months operation ensuring minimal delay obtaining common replacement items

Q Can production capacity upgraded future beyond ?
A Core structural design allows certain upgrades such higher capacity cone crushers wider conveyors additional screen decks however major throughput increases may require reassessment primary crushing unit overall electrical supply infrastructure early consultation recommended planning future expansion