1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your quarry's profitability? Для руководителей заводов и инженерных подрядчиков, ballast production presents distinct challenges that directly impact the bottom line. Общие болевые точки включают в себя:
Чрезмерное начисление штрафов: До 1520% of processed material can fall below spec, turning potential revenue into waste stockpiles.
Высокий расход изнашиваемых деталей: The abrasive nature of trap rock, гранит, and basalt leads to premature liner and hammer failure, causing frequent, costly maintenance stops.
Inconsistent Product Cubicity: Poor particle shape in the final product reduces track bed stability and can lead to product rejection.
Энергетическая неэффективность: Older crushing stages consume disproportionate power for the usable tonnage produced, inflating operational expenses.
Негибкая мощность: Fixed plants struggle to adapt to fluctuating demand, creating bottlenecks or underutilization.

Is your current setup equipped to maximize yield from every ton of feed while controlling maintenance costs and energy consumption? The right primary crushing equipment is the foundational answer.

2. ОБЗОР ПРОДУКТА: ODM QUARRY PRIMARY JAW CRUSHER FOR BALLAST PRODUCTION

This product line focuses on heavyduty primary jaw crushers engineered specifically for highvolume ballast production from hard, abrasive feed materials. As an ODM (Производитель оригинального дизайна), we provide customized crushing solutions built to your precise operational parameters and site constraints.

Операционный рабочий процесс:
1. Первичное сокращение: ПЗУ (РуфМайн) карьерный камень, typically up to 800mm in size, is fed into the crusher's robust vibrating grizzly feeder (ВГФФ ВГФ) section.
2. Предварительный скрининг & Дробление: The VGF removes natural fines and bypasses subsize material, направление в камеру дробления только негабаритной породы. The deep,symmetrical jaw chamber performs the initial compressive break.
3. Формирование продукта: The kinematics of the jaw plate motion are optimized to promote interparticle crushing, enhancing particle cubicity on the first pass.
4. Увольнять & Транспортировка: Crushed material is discharged at a consistent CSS (Закрытая боковая установка) onto the primary conveyor for transport to secondary screening and crushing stages.

Область применения & Ограничения:
Идеально подходит для: Первичное дробление твердых, абразивная магматическая порода (гранит, базальт) and dense limestone for railway ballast and construction aggregates.
Ограничения: Не подходит для липких, claybound materials without prescreening/scalping. Feed size is constrained by crusher model inlet dimensions.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HeavyDuty Rolled Steel Frame | Техническая основа: Singlepiece, stressrelieved fabrication | Операционная выгода: Устраняет усталостное растрескивание рамы при циклических нагрузках.; provides stable platform for precision bearing alignment | Воздействие на рентабельность инвестиций: Extended structural life exceeding 20+ years reduces capital replacement risk.

Оптимизированная геометрия камеры & Kinematics | Техническая основа: ST/DT (Steep/Deeper Toggle) cavity design with aggressive nip angle | Операционная выгода: Увеличивает пропускную способность до 10% at same power draw; promotes better particle shape for downstream processing | Воздействие на рентабельность инвестиций: Higher yield of inspec product per operating hour directly increases revenue.

Hydroset CSS Adjustment System | Техническая основа: Hydraulic cylinders support the toggle seat for safe setting adjustment | Операционная выгода: Closedside setting changes can be made in minutes under load or during clearing strokes, without manual shims | Воздействие на рентабельность инвестиций: Сокращает время простоя при изменении размера продукта более чем 80%, enhancing plant flexibility.

LongLasting Manganese Jaws with Clamp Systems | Техническая основа: Isovitric supergrade manganese steel with reversible design; mechanical clamp system for fast replacement | Операционная выгода: Jaw life increased by 2530%; changeout time reduced from days to a single shift | Воздействие на рентабельность инвестиций: Lowers costperton for wear parts and significantly increases plant availability.

Integrated PreScreening Grizzly Feeder | Техническая основа: Boltin grizzly sections with adjustable slope and gap settings | Операционная выгода: Удаляет до 20% of fines prior to crushing chamber, reducing unnecessary wear and improving chamber efficiency | Воздействие на рентабельность инвестиций: Directly lowers wear part consumption and power cost per ton of crushed material.

Централизованная автоматизированная система смазки | Техническая основа: Programmable lubrication unit serving all key bearing points | Операционная выгода: Ensures optimal bearing lubrication intervals; prevents both under and overgreasing failures | Воздействие на рентабельность инвестиций: Extends critical bearing service life by an average of 35%, preventing catastrophic downtime.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Средний) | ODM Quarry Jaw Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Доступность (Время работы) | ~8590% (запланировано & незапланированные остановки) |> 94% (based on field monitoring data) |> +5% Улучшение |
| Стоимость износа за тонну (Абразивный камень) $0.12 $0.18/тонна| 25% Снижение |
| Удельная потребляемая мощность| Варьируется в широких пределах; older units > 0.8 kWh/ton @ CSS 150mm| 19% Снижение |
| Генерация штрафов (<22мм)| ~1822% of total feed| 30% Снижение |
| Product Flakiness Index (Цель 30% after primary stage| Consistently Improved Shape |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд Вместимость: 400 1,800 тонн в час (ТПХ), depending on feed material and closedside setting.
Кормовое отверстие: От 1000 x 650 мм до 1500 x 1200 мм..
Требования к питанию: Drive motor from 90 кВт до 300 кВт; total installed power including feeder hydraulics specified per model.
Характеристики материала: Высокопрочная сварная рама (Сталь S355JR); Isovitric manganese crusher jaws; forged alloy steel eccentric shaft with largediameter spherical roller bearings.
Физические размеры & Масса: Approximate weights from 35 тонн до 120 тонны; detailed layout drawings provided for foundation planning.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dust sealing compliant with ISO standard levels; noise emissions designed below 105 дБ(А) на операторских станциях.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Карьер Хард-Рок, снабжающий национальный железнодорожный проект

Испытание: A granite quarry needed to supply over 2 million tons of Type I ballast within a strict timeline but faced excessive wear costs and fines generation (>22%) from their existing primary crusher.
Решение: Implementation of a customconfigured ODM heavyduty jaw crusher with an integrated aggressive grizzly feeder profile optimized for their specific granite blend.
Результаты: Fines generation reduced to below spec at <14%. Wear part lifecycle extended by approximately28%. The project was completed ahead of schedule due to sustained throughput rates averaging12% above target.

Aggregate Producer Expanding into Rail Ballast Market

Испытание: An established aggregate producer lacked a primary stage capable of producing the consistent cubicity required by rail authorities without excessive secondary recrushing.
Решение: Installation of an ODM jaw crusher with a specially engineered chamber profile focused on firstpass shape optimization.
Результаты: Final product Flakiness Index achieved directly after primary crushing met rail specification (<25%), reducing load on secondary cone crushers by approximately15%. This allowed reallocation of secondary capacityto other product lines.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our ODM approach provides structured commercial flexibility:

Ценовые уровни оборудования: Based on model size/capacity range:
Уровень I (1200 ТПХ): Fully customized solutions with advanced monitoring packages included.

Дополнительные функции & Пакеты:
Advanced PLC automation package with loadregulation logic
Wear part monitoring sensors
Интеграция системы пылеподавления
Modular skidbase design for faster installation

Пакеты услуг:
Basic Warranty Package
Comprehensive Service Agreement including scheduled inspectionsand parts discounts
Установка под ключ & Commissioning Support

Варианты финансирования:
We work with international export credit agenciesand equipment financing partners t o offer leasetoown arrangements , mediumterm loans , or tailored rentalpurchase agreements t o align w ith your project cash flow .

8.Часто задаваемые вопросы

вопрос:What level o f customization i s possible w ith your ODM jaw crushers?
A.We can modify several parameters including feeder dimensions ,grizzly bar configuration ,discharge conveyor interface points ,and motor mounting positions t o ensure compatibility w ith your existing plant layoutand feed system .

Q.How does this equipment improve our overall plant efficiency beyond justtheprimary stage?
A.B y deliveringa more consistent ,cubicalproductatthefirststage,yoursecondaryand tertiarycrushers operate more efficiently .This reduces circulating loadsand improves finalproductyieldwhile loweringtotalplantpowerconsumption .

вопрос:What i sthetypical delivery lead timeforacustomized unit?
A.Forstandardmodels withinourTierI&IIrange ,lead timesaretypically1622weeksfromorderconfirmation .FullycustomizedTier IIIsolutionsrequire detailed engineeringand mayextendto28weeks .Proactive planningi srecommended .

Q.Arewearparts interchangeablewithothercrusherbrands?
A.No .Ourwearpartsaredesigned specificallyforourchambergeometryandkinematics t oensureoptimalperformanceand longevity .We providecomplete technicaldrawingsforinventory planning .

Q.What kindo f foundationi srequired ?
A.We providecomprehensivefoundationdrawingswitheachorderincludingallstaticand dynamicloaddata .Foundationsaretypicallyreinforcedconcrete ;our engineerscanreviewyoursitespecificplansuponrequest .

Q.Doyouoffertrainingforouroperatorsandmaintenancestaff ?
A.Y es.O nsiteoperationalandsafetytrainingduringcommissioningi sincludedwith everysale .Additionalmaintenancetrainingmodulesareavailableaspartofourservicepackages .

Q.Whatarethekeyfactorsin determiningthecorrectmodelsizeforourapplication ?
A.Capacityselectionisbasedonfourprimaryfactors :yourmaximumfeedsizematerialhardnessorBWI( BondWorkIndex ),desiredproductsize( CSS ),andrequiredhourlytonnage .Ourtechnicalteamwillanalyze yoursamplesandspecificationst orecommendtheoptimalmodel