1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Ваши операции по переработке золота ограничены неэффективным первичным дроблением?? Common challenges with suboptimal gold ore crushing equipment directly impact your bottom line: чрезмерные простои для замены и технического обслуживания вкладышей, inconsistent feed size causing bottlenecks in downstream milling circuits, and high energy consumption per ton of ore processed. Более того, abrasive gold ores with high silica content accelerate wear part costs, while inadequate throughput forces you to leave potential tonnage—and revenue—unmined. Вы столкнулись с ростом эксплуатационных расходов?, unpredictable availability, and an inability to fully leverage your mineral deposit? The solution begins with selecting the right primary crushing technology engineered specifically for the demands of gold ore.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя тяжелые, stationary primary jaw crushers and gyratory crushers designed explicitly for the rigorous first reduction stage of runofmine (ПЗУ) золотая руда. The operational workflow is engineered for maximum uptime: (1) РОМ-руда подается самосвалом или погрузчиком в прочный вибрационный колосниковый питатель., (2) oversize material is directed into the crusher’s chamber for compressive reduction, (3) crushed product is discharged onto a main conveyor at a consistent, predetermined size. These crushers are applied in hard rock gold mining operations processing lode or veintype deposits. They are not designed for wet, sticky ores without prior scalping or for ultrafine crushing duties best handled by secondary cone crushers or grinding mills.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Оптимизированная геометрия дробильной камеры | Техническая основа: Конечно-элементный анализ (ВЭД) & kinematic dynamics | Операционная выгода: Generates a consistent, wellgraded product curve with minimized slabby or elongated particles | Воздействие на рентабельность инвестиций: Improves downstream mill feed efficiency, estimated to reduce grinding media consumption by 37%.
HeavyDuty Modular Frame Construction | Техническая основа: Высокопрочный, welded steel plates with reinforced stress zones | Операционная выгода: Absorbs high cyclic loads from variable ore hardness, preventing frame fatigue and alignment issues over a 20+ срок службы год | Воздействие на рентабельность инвестиций: Устраняет риск катастрофического отказа рамы, protecting longterm asset value and avoiding months of replacement downtime.
QuickWear Part Replacement System | Техническая основа: Hydraulic toggle adjustment and jacking legs on jaw crushers; hydraulic mantle lifting on gyratory models | Операционная выгода: Сокращает время замены вкладыша до 50% по сравнению с ручными системами | Воздействие на рентабельность инвестиций: Directly increases plant availability by hundreds of hours annually, translating to significant additional processed tonnage.
Интегрированное пылеподавление & Уплотнение | Техническая основа: Positivepressure labyrinth seals and strategically placed spray nozzles at feed/discharge points | Операционная выгода: Contains dust generation at the source, protecting critical bearings and improving site environmental conditions | Воздействие на рентабельность инвестиций: Reduces bearing replacement frequency and associated maintenance labor costs while ensuring regulatory compliance.
Централизованная автоматизированная система смазки | Техническая основа: Programmable greasing unit with blockage detection monitors all major bearing points | Операционная выгода: Ensures optimal bearing health under highload conditions without manual intervention | Воздействие на рентабельность инвестиций: Увеличивает срок службы подшипников в среднем на 30%, preventing unplanned stoppages due to lubrication failure.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | ODM Gold Ore Crushing Solution | Преимущество (% улучшение) |
| : | : | : | : |
| Доступность (Запланированное время выполнения) | 9092% | 95%+ | > 5% увеличивать |
| Расход металла на износ (g/ton crushed) | Зависит от абразивности руды| До 15% документально подтверждено сокращение| ≤15% improvement |
| Энергоэффективность (кВтч/тонна) Зависит от базовой линии| Контрольный показатель варьируется| Оптимизированный 58% through drive & конструкция камеры| ≤8% improvement |
| Среднее время между техническим обслуживанием (МТБМ) Основные компоненты| ~2000 часов| >2,500 часы| >25% увеличивать |

Based on field data from comparable quartzitehosted gold ore applications.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 500 к 2,500 тонн в час (т/ч), depending on model and closedside setting (CSS).
Требования к питанию: Главный двигатель дробилки от 150 кВт до 400 кВт; total installed plant power including feeders and conveyors varies by configuration.
Характеристики материала: Highgrade manganese steel jaw plates/concaves; main shaft forged from hightensile alloy steel; bearing housings fabricated from heavyduty steel plate.
Физические размеры: Footprint tailored to plant layout; typical primary station dimensions range from L15m x W8m x H7m.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С.; dust protection rating standard IP65 for electrical components.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Расширение подземной шахты Hard Rock | Испытание: An expanding underground operation needed to increase surface primary crushing capacity from 800 т/ч до 1,400 tph without doubling footprint or structural reinforcement costs. Existing equipment could not be modified costeffectively. Решение: Implementation of a single, highcapacity gyratory crusher with an advanced control system for chokefed operation. Результаты: Достигнута целевая пропускная способность 1,450 tph within existing civils footprint; particle size distribution improved P80 consistency by 12%, benefiting the SAG mill feed.
Artic Region Alluvial Deposit Processing Plant | Испытание: A remote site processing weathered but abrasive goldbearing gravels faced extreme liner wear and frequent mechanical failures due to temperature swings (30°C to +20°C) contaminating lubricants. Решение: Installation of a jaw crusher with Arcticgrade lubricants, heated housing enclosures for bearings/hydraulics, и усиленные уплотнительные пакеты. Результаты: Achieved scheduled seasonal runtime of 96%; wear part life met temperateclimate benchmarks; zero coldweather related bearing failures in three operating seasons.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Pricing is structured according to capacity and customization level:
Стандартный уровень: Highvolume production models with fixed configurations offer the most competitive capital cost.
Инженерный уровень: Customized feed hoppers, discharge arrangements, and specific motor brands to match existing plant standards.
Дополнительные функции включают усовершенствованные датчики мониторинга состояния. (вибрация/температура), автоматизированные системы регулировки настроек, and skidmounted modular designs for faster installation.
Доступны комплексные пакеты услуг:
Базовая гарантия
Extended Service Agreement covering planned inspections
Full Performance Contract including wear parts supply
Financing options include traditional capital purchase as well as leasetoown structures tailored for midtier mining companies.

8. Часто задаваемые вопросы

1 квартал: Is your equipment compatible with existing tertiary crushing circuits?
Да. The primary role is consistent size reduction to a target product suitable for secondary cone crusher feed. Our engineering team can review your current flow sheet to ensure optimal feed size distribution compatibility.

2 квартал: What is the expected operational impact on my maintenance crew’s workload?
The design prioritizes serviceability with features like hydraulic adjustment and centralized lubrication systems that reduce routine service time significantly compared to older designs.

Q3: Можете ли вы предоставить гарантии производительности?
Yes we can provide performance guarantees based on certified test work using representative samples of your specific gold ore type.

Q4: Каковы типичные сроки выполнения?
Lead times vary based on model complexity but generally range between six months after final design approval depending on current manufacturing capacity

Q5 How does pricing compare between standard jaw versus gyratory configurations?
Capital cost typically favors large jaw crushers at lower capacities (1200 т/ч) due lower wear rates in continuous operation

Q6 What training do you provide for operators?
We provide comprehensive commissioning support along with detailed operational manuals We also offer optional onsite training programs focused on safe operation routine maintenance procedures troubleshooting common issues

Q7 Do you assist with foundation drawings civil design requirements?
Detailed foundation load drawings general arrangement diagrams interface points are provided as part of our technical documentation package enabling your engineering contractor proceed accurately