Luxury Limestone Mining Wholesaler

Краткое описание:

1. PAINPOINT DRIVEN OPENING Managing a highvolume limestone operation demands consistent output and predictable costs. Еще, traditional extraction and primary crushing methods often introduce bottlenecks that directly impact your bottom line. Сталкиваетесь ли вы с этими постоянными проблемами? Inconsistent Feed to Downstream Processing: Variable fragment sizes from the primary blast or initial breakage cause chokeups in…

Отправьте нам электронное письмо Скачать в формате PDF

Детали продукта

Теги продукта

1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Managing a highvolume limestone operation demands consistent output and predictable costs. Еще, traditional extraction and primary crushing methods often introduce bottlenecks that directly impact your bottom line. Сталкиваетесь ли вы с этими постоянными проблемами?

Inconsistent Feed to Downstream Processing: Variable fragment sizes from the primary blast or initial breakage cause chokeups in secondary crushers, leading to unplanned downtime and reducing overall plant throughput.
High Wear Costs in Primary Crushing: Abrasive limestone rapidly degrades standard manganese steel crusher jaws and liners, что приводит к частым, costly replacement parts and laborintensive changeout procedures.
Excessive Fines Generation at the Primary Stage: Creating too many sub10mm fines during initial size reduction is inefficient, wasting energy on material that has already reached specification and devaluing your product stream.
Rigid Operational Workflow: Fixed primary crushing stations limit flexibility to follow optimal quarry faces, increasing haulage distances for haul trucks and raising fuel and maintenance expenses.
Скальпинг: неэффективность: Inadequate removal of clay, песок, and fine contaminants before primary crushing reduces crusher efficiency and can contaminate highpurity limestone products.

Addressing these issues requires a reevaluation of your primary reduction technology. Is your first crushing stage optimized for maximum availability and costperton efficiency? Luxury Limestone Mining Wholesaler

2. ОБЗОР ПРОДУКТА: MOBILE PRIMARY JAW CRUSHER FOR LIMESTONE

This solution is a trackmounted mobile jaw crusher, engineered specifically for highcapacity primary crushing in limestone quarrying applications. It is designed to be the first mechanical reduction point after drilling and blasting, processing runofquarry stone into a consistent, транспортабельный продукт для вторичной переработки.

Операционный рабочий процесс:
1. Haul trucks dump shot limestone directly into the vibrating grizzly feeder (ВГФФ ВГФ).
2. The VGF scalps out natural fines and contaminants while evenly feeding the robust jaw crusher.
3. The jaw crusher performs highinertia compression crushing, reducing limestone boulders to a predefined top size.
4. Crushed material is discharged onto a wide main conveyor for transport to the next stage or a stockpile.
5. The entire unit can be repositioned via remotecontrolled track drive to minimize truck cycle times as the quarry face advances.

Область применения & Ограничения:
Объем: Ideal for largescale limestone quarries requiring 4001,500 tons per hour primary capacity. Suited for shot rock with a maximum feed size up to 1m³. Effective in operations prioritizing quick relocation and fast setup.
Ограничения: Not designed for extremely abrasive silicarich stone or very hard igneous rock without significant wear component specification adjustments. Requires regular planned maintenance intervals for optimal lifecycle cost.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Direct Drive Jaw Crusher | Техническая основа: Hightorque electric motor coupled directly to the crusher via fluid coupling | Операционная выгода: Устраняет проскальзывание клинового ремня и необходимость технического обслуживания., доставляет до 95% power transmission efficiency for consistent crushing force | Воздействие на рентабельность инвестиций: Reduces energy consumption by an estimated 812% по сравнению с традиционными системами с ременным приводом, снижение прямых эксплуатационных расходов.

QuarryGrade Vibrating Grizzly Feeder (ВГФФ ВГФ) | Техническая основа: Heavyduty stepped grizzly bars with boltin sections | Операционная выгода: Effectively removes fines (50мм) перед дроблением, reducing crusher wear and preventing chamber packing | Воздействие на рентабельность инвестиций: Extends jaw die life by 1525% by preventing abrasive grinding of alreadysized material.

Гидравлическая система регулировки рычага | Техническая основа: Гидравлические цилиндры двойного действия заменяют механические переключатели. | Операционная выгода: Allows operators to adjust crusher closedside setting (CSS) in minutes for product size changes or clear blockages safely | Воздействие на рентабельность инвестиций: Сокращает время простоя для плановых регулировок более чем 80%, увеличение годовой доступности оборудования.

Металлургия изнашиваемых компонентов | Техническая основа: Isotropic alloy steel jaw dies with optimized tooth profile | Операционная выгода: Provides extended service life in abrasive limestone applications through superior workhardening properties | Воздействие на рентабельность инвестиций: Increases tons crushed per die set by 3040%, reducing part cost per ton and inventory requirements.

Интеллектуальная система управления процессами | Техническая основа: PLCbased system with load management algorithms | Операционная выгода: Automatically regulates feed rate based on realtime crusher motor amperage, optimizing throughput while protecting from overloads | Воздействие на рентабельность инвестиций: Maximizes yield within power constraints; данные поля показывают 58% increase in average throughput versus manual operation.

Отслеживание мобильности & SetUp Automation | Техническая основа: Hydraulic folding conveyors and remotecontrolled track movement | Операционная выгода: Enables full site relocation and operational readiness in under 30 minutes without external equipment | Воздействие на рентабельность инвестиций: Reduces nonproductive moving time, allowing closer followup on quarry faces to cut haul truck fuel costs by thousands annually.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Обозначение модели: MPJ1200L
Тип дробилки: Первичная щековая дробилка с одним переключателем
Кормовое отверстие: 1200мм х 800 мм
Максимальный размер подачи: 1000мм длина кромки
Закрытая боковая установка (CSS) Диапазон: 100мм 250 мм (гидравлически регулируемый)
Диапазон мощности: До 650 тонн в час (зависит от CSS & плотность материала)
Мощность привода: Уровень 4 Финал / Stage V dieselelectric; Electric crusher drive motor: 160 кВт
Главный конвейер: Ширина: 1400мм; Высота разгрузки: ~4m (гидравлически регулируемый)
Вибрационный колосниковый питатель: Длина: 4000мм; Grizzly Section Length: 2500мм; Spacing: 50/80mm step grizzly
Отслеживание мобильности: Hydraulic track drive with remote control capability
Эксплуатационная масса: Примерно 78 тонны
Экологический рабочий диапазон: Температура окружающей среды: 20°С до +45°С; Designed for dust suppression system integration.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

HighPurity Calcium Carbonate Quarrying | Challenge A major producer needed to reduce silica contamination from overburden clay in their primary crushed product while increasing plant uptime. Manual clearing of clogged primary chambers was causing weekly downtime events.| Solution Implementation of an MPJ1200L unit with its aggressive stepped grizzly feeder was deployed ahead of the fixed secondary circuit.| Results The VGF effectively scalped out over 90% of clay contaminants before crushing. Crusher blockages were eliminated, increasing monthly available operating hours by 18%. Product purity entering the washing plant improved significantly.

MultiPit Contract Mining Operation Challenge A contracting firm servicing several regional limestone quarries faced prohibitive costs establishing fixed primary crushing at each shortduration site. Truck haulage distances were escalating fuel costs.| Solution Deployment of a trackmounted mobile primary jaw crusher that could be relocated between sites on lowloaders within a single shift.| Results By positioning the crusher at the active face in each quarry, average haul truck cycle distance was reduced by 60%. This led to a direct 22% reduction in fleet fuel consumption across all sites, dramatically improving project margins.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ценовые уровни & Дополнительные функции:

Equipment investment is structured around core configuration with optional enhancements:
Базовая конфигурация (MPJ1200L Core Unit): Includes standard features as specified.
Enhanced Durability Package (Необязательный): Includes upgraded wear liners on hopper/VGF/chutes (1015% премия), dust encapsulation skirts, and extendedlife bearing specifications.
Автоматизация & Monitoring Package (Необязательный): Incorporates advanced telematics for remote health monitoring, automatic lubrication system feedback, and production tracking integration via onboard weighing. Luxury Limestone Mining Wholesaler