1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего первичного контура дробления? Для руководителей заводов и инженерных подрядчиков, the primary jaw crusher is a critical—and often problematic—bottleneck. Общие проблемы включают в себя:
Чрезмерные затраты на изнашиваемые детали: Premature failure of jaw dies due to improper kinematics or lowquality materials, что приводит к частым, дорогостоящие замены и трудоемкие замены.
Внеплановые простои: Structural fatigue or bearing failures from uncrushable materials or shock loads, halting your entire processing line for days.
Непостоянная пропускная способность & Форма продукта: Inefficient crushing chamber designs that produce excessive fines or slabby product, reducing downstream efficiency and final product value.
Высокое энергопотребление: Inefficient drive systems and heavy, powerintensive components that significantly increase your costpertonne.

How do you select a primary crusher that delivers not just promised capacity, but predictable operating costs and sustained availability? The solution requires a focus on engineered durability and intelligent design.

2. ОБЗОР ПРОДУКТА

Щековая дробилка JC5000 — это высокопроизводительная дробилка., однорычажная первичная дробилка, разработанная для самых сложных горных работ, карьер, and heavyduty construction applications. Its robust design is built to process hard rock, руда, and demolition concrete with maximum reliability.

Операционный рабочий процесс:
1. Кормить & Начальное сжатие: Большой загружаемый материал (up to 1.5m cube) входит в глубину, недроссирующая камера дробления.
2. Агрессивный сокрушительный удар: Мощный однорычажный механизм приводит подвижную челюсть в эллиптическое движение., applying compressive force efficiently.
3. Увольнять & Распродажа: The steep nip angle and optimized discharge setting facilitate rapid material evacuation, preventing chokepoints and promoting high throughput.
4. Системная интеграция: The crusher interfaces with vibrating grizzly feeders and downstream conveyors for a continuous feed system.

Область применения: Ideal for stationary primary crushing plants processing granite, базальт, железная руда, медная руда, and recycled aggregates. It is suited for hightonnage operations (>800 м/ч) requiring a top feed size up to 1500mm.

Ограничения: Не предназначен для абразивной переработки без специальных вариантов футеровки.. Requires a solid foundation and appropriate feeding equipment to achieve stated performance.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Узел роликового подшипника для тяжелых условий эксплуатации | Техническая основа: Сферические самоцентрирующиеся роликоподшипники с валами большого диаметра. | Операционная выгода: Handles high radial and thrust loads from tough crushing conditions; extends bearing life by up to 3x compared to standard bearings | Воздействие на рентабельность инвестиций: Снижает риск катастрофического выхода из строя подшипника.; lowers maintenance frequency and associated labor costs.

Hydraulic Wedge Adjustment System | Техническая основа: Dualacting hydraulic cylinders replace manual shim adjustment | Операционная выгода: Allows closedside setting (CSS) adjustments to be made quickly, безопасно, and accurately in minutes versus hours | Воздействие на рентабельность инвестиций: Maximizes plant uptime during product changeovers; improves operator safety by eliminating manual handling.

Оптимизированная геометрия дробильной камеры | Техническая основа: Computermodeled kinematics with a steep nip angle and deep symmetrical chamber | Операционная выгода: Delivers higher reduction ratios per pass; produces a more consistent product shape with less slabby material | Воздействие на рентабельность инвестиций: Increases effective capacity of downstream circuits; improves final product cubicity for higher market value.

Вкладыши BoltOn Wear | Техническая основа: Modular liner design with replaceable cheek plates manufactured from abrasionresistant steel | Операционная выгода: Упрощает замену вкладыша; protects the main frame structure from wear indefinitely | Воздействие на рентабельность инвестиций: Drastically reduces longterm capital asset depreciation; cuts liner changeout time by over 40%.

ПЛКВстроенная защита от перегрузки | Техническая основа: Hydraulic toggle plate with pressure sensors linked to the plant control system | Операционная выгода: Automatically releases tramp metal or uncrushable material; сбрасывается без ручного вмешательства | Воздействие на рентабельность инвестиций: Prevents costly damage to the pitman and bearings; avoids hours of unscheduled downtime per event.

Прямой привод через клиновые ремни & TEFC Motor | Техническая основа: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel | Операционная выгода: Плавная передача мощности, которая поглощает колебания нагрузки; standard motor compatibility simplifies sourcing and replacement | Воздействие на рентабельность инвестиций: Lower installed cost compared to fluid couplings; improved energy efficiency under variable load conditions.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Сопоставимый класс) | Решение для щековой дробилки JC5000 | Преимущество (% Улучшение) |
| : | : | : | : |
| Челюсть умирает жизнь (Абразивный гранит) | ~450 000 тонн за комплект (based on competitor data sheets)| ~550,000 tonnes per set (подтвержденное на местах среднее значение)| +22% in wear material cost/tonne |
| Интервал обслуживания подшипников (среднее время безотказной работы)| 8,000 10,000 часы работы| 14,000+ часы работы (прогнозируемый)| +40% in service life |
| Время настройки CSS (Mechanical to Mechanical)| 46 hours with crew of two| <1 hour with single operator| 80% in downtime for adjustment |
| Потребление энергии на тонну измельченного материала| Benchmark of 100%| Среднее значение 9295% (зависит от сайта)| 5% к 8% in energy costs |
| Общий вес / Structural Mass Index| Benchmark of 100% for rated capacity| Index of ~115% (higher masstocapacity ratio)| +15% in structural rigidity & fatigue resistance |

Mean Time Between Failures based on industry lubrication schedules.
Mass index compares total machine weight relative to throughput capacity as an indicator of robustness.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Кормовое отверстие: 1500мм х 2000 мм (59" х 79")
Максимальный размер подачи: Up to 1500mm cube (59")
Диапазон настройки закрытой стороны: 200мм 300 мм (8" 12")
Диапазон мощности: До 1650 м/ч (в зависимости от исходного материала & CSS)
Требования к мощности привода: 375 кВт /500 HP TEFC electric motor
Общий вес (Только дробилка): Approximately ~145,000 kg (~320,000 lbs)
Конструкция основной рамы: Fabricated steel plate with stressrelieved welds; Стальные вкладыши AR в местах износа.
Диапазон рабочих температур окружающей среды: 20°С до +45°С (4от °F до +113 °F) со стандартной смазкой.
Discharge Conveyor Recommendation: Minimum width of 1800mm (72") at recommended speed.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Hard Rock Quarrying – Granite & Basalt Primary Crushing

Challenge A major aggregate producer faced excessive downtime from jaw die changes every ~400k tonnes and frequent adjustments for product gradation changes.
Solution Installation of one JC5000 Jaw Crusher as the new primary unit featuring bolton liners and hydraulic wedge adjustment.
Results Field data shows jaw die life extended by approximately +22%, achieving over $50k annual savings in wear parts alone. CSS adjustments now take under one hour versus half a shift each time they occur.

Переработка полезных ископаемых – первичное дробление железной руды

Challenge An iron ore operation required higher throughput after mine expansion but had space constraints limiting plant footprint increases.
Solution Replacing two older jaw crushers with one highercapacity JC5000 unit due its deeper chamber allowing greater volume reduction per pass.
Results Plant throughput increased by approximately +30%. The consolidated footprint reduced civil works costs by an estimated $200k USD while lowering overall energy consumption per tonne processed by nearly 7%.

Major Infrastructure – Tunnel Boring Muck Processing

Challenge A largescale tunneling project needed an ultrareliable primary crusher located underground to process mixed geology muck continuously under strict schedule constraints.
Solution Deployment of the JC5000 configured with PLCintegrated overload protection specifically sized for conveyor transport out of the tunnel shaft.
Results The hydraulic toggle system successfully cleared multiple uncrushable objects automatically preventing an estimated >120 hours of potential downtime over the project lifecycle maintaining critical path schedule integrity

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

The JC5000 Jaw Crusher is offered as part of a complete modular crushing station or as a standalone unit for integration into existing plants

Ценовые уровни оборудования:
1 Base Unit Includes crusher mainframe drive motor flywheel guards basic tool kit
2 Plant Ready Package Adds hydraulic power pack for adjustment integrated walkways ladders preinstalled lubrication system
3 Customized Application Package Includes applicationspecific jaw die metallurgy special guarding environmental packages dust suppression interfaces

Дополнительные функции:
• Automated Greasing System
• Rock Level Sensor Integration
• Special AR Steel Grades for Cheek Plates
• SkidMounted Modular Frame

Пакеты услуг:
• Commissioning Supervision Standard package includes field technician support during startup Extended package includes operator training performance verification testing
• Preventive Maintenance Contracts Tiered plans offering scheduled inspections parts kits priority support based on annual operating hours

Financing Options Available through our partners including equipment leasing capital loans rentaltoown structures tailored project financing

8 Часто задаваемые вопросы

Q What are the foundation requirements for installing this crusher?
A Detailed civil drawings are provided requiring reinforced concrete foundations designed dynamic loads exceeding static weight Consult engineering specifications early site planning phase

Q Can this crusher handle recycled concrete brick asphalt?
A While capable processing these materials we recommend consultation our engineering team specify appropriate jaw die metallurgy potentially install additional scalping preclean scrap metal Prolonged processing highly abrasive recycled materials may impact wear life expectations

Q How does hydraulic wedge adjustment compare traditional shim systems?
A Hydraulic wedges allow remote controlled adjustment from outside crusher improving safety speed Process takes minutes versus hours required manually add remove steel shims providing precise repeatable control over product size

Q What is typical delivery lead time after order placement?
A Lead times vary based configuration current production schedule Standard Plant Ready Package typically ships within months order confirmation Customized packages may require additional engineering manufacturing time We provide firm delivery schedule upon order confirmation

Q Доступны ли запасные части по всему миру??
A We maintain regional inventory hubs key wear components structural parts Critical items like bearings shafts stocked strategic locations ensure availability Most standard wear parts shipped within business days emergency orders