1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing persistent bottlenecks in your primary crushing stage? Operational data from aggregate and mining sites consistently identifies key challenges: excessive downtime for liner changes, unplanned maintenance costs consuming 1520% of operational budgets, and inconsistent product gradation leading to downstream processing inefficiencies. When your primary jaw crusher fails, your entire production line stops. Are you facing rising costs per ton due to premature wear parts failure? Is unpredictable performance causing you to miss production targets? The solution requires a machine engineered not just for power, но для предсказуемого, lowcost operation. The ISO Certified JC5000 Jaw Crusher is designed to address these exact operational and financial pressures.

2. ОБЗОР ПРОДУКТА

The ISO Certified JC5000 is a heavyduty, singletoggle jaw crusher engineered for highcapacity primary crushing in demanding mining, карьер, and largescale construction recycling applications. Its operational workflow is built for simplicity and reliability: (1) Large feed material is introduced into the deep crushing chamber; (2) The aggressive elliptical motion of the swing jaw applies compressive force against the fixed jaw; (3) Crushed material discharges via gravity with a consistent reduction ratio; (4) Hydraulic adjustment allows for quick product size changes; (5) The reverse crushing action minimizes slabby product and enhances throughput. This crusher is suited for processing hard rock (гранит, базальт) и абразивные руды. It is not designed for sticky materials or as a secondary/tertiary stage unit without specific configuration.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HeavyDuty Roller Bearing Assembly | Техническая основа: Oversized spherical roller bearings with high load capacity and proprietary sealing systems. | Операционная выгода: Extended bearing life under extreme radial and axial loads, reducing risk of catastrophic bearing failure and associated downtime. | Воздействие на рентабельность инвестиций: Полевые данные показывают 40%+ увеличение среднего времени наработки на отказ (среднее время безотказной работы) compared to standard bearings, directly lowering maintenance costs per operating hour.

Гидравлический переключатель & Система регулировки | Техническая основа: Integrated hydraulic cylinder replaces mechanical toggle plates and allows for remote adjustment of the closed side setting (CSS). | Операционная выгода: Enables quick CSS changes for product gradation control and provides automatic overload protection by releasing under uncrushable material. | Воздействие на рентабельность инвестиций: Reduces adjustment time by up to 80% versus manual systems and protects major components from damage, avoiding costly repairs.

Modular BoltTogether Frame | Техническая основа: Fabricated from hightensile steel plates joined with machined interfaces and highstrength bolts, eliminating stress points from continuous welding. | Операционная выгода: Provides superior structural integrity under shock loading, simplifies transportation, and allows for potential future relocation or component replacement. | Воздействие на рентабельность инвестиций: Increases structural longevity and reduces longterm fatigue concerns, protecting your capital investment over a 20+ year lifecycle.

Optimized Crushing Chamber Geometry | Техническая основа: Computermodeled chamber design with a steep nip angle and deep symmetrical jaws. | Операционная выгода: Promotes efficient compressive crushing with minimal slippage, increases capacity per stroke, and ensures more uniform wear on jaw plates. | Воздействие на рентабельность инвестиций: Delivers up to 10% higher throughput for equivalent power consumption versus nonoptimized designs, improving tonsperhour efficiency.

QuickChange Jaw Plate System | Техническая основа: Wedgelocked stationary and movable jaws with accessible retaining elements. | Операционная выгода: Allows your maintenance crew to safely change worn jaw plates in a single shift instead of multiple days. | Воздействие на рентабельность инвестиций: Cuts liner change downtime by approximately 65%, maximizing plant availability during critical production periods.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Сопоставимый класс) | JC5000 Solution Documented Performance | Преимущество (% Улучшение) |
| : | : | : | : |
| Лайнер Жизнь (Абразивный камень) | ~450,000 tons per set| 600,000 650,000 тонн за комплект| +33% к +44% |
| Время настройки CSS (Mechanical vs Hydraulic)| 46 hours with manual labor| <1 hour via hydraulic system| ~80% reduction |
| Потребление энергии на тонну измельченного материала| Базовый уровень 100%| Measured at 9092% базового уровня| 810% улучшение |
| Mean Time Between Planned Maintenance Intervals| ~2000 часов работы| >2,800 часы работы| +40% улучшение |

_Based on internal field testing reports under controlled conditions with hard granite feed material._

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Кормовое отверстие: 1300mm x 1000mm (51" х 40")
Максимальный размер подачи: ~850mm (33")
Диапазон настройки закрытой стороны: 150мм 300 мм (6" 12")
Диапазон мощности (Varies by CSS & Материал): 550 1,200 м/ч
Требования к мощности привода: 200 кВт / 270 HP electric motor
Общий вес (Только дробилка): Примерно 62 ,000 кг
Основные характеристики материалов:
Рамка: Highstrength steel plate ST52
Поворотная челюсть: Forged EN24 / SAE4340 steel shaft
Челюстные пластины: Manganese steel ASTM A128 Grade B3/B4
Диапазон рабочих температур: 30°С до +45°С (22от °F до +113 °F)

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

[Добыча гранита] | Испытание: A major aggregate producer faced excessive downtime every 810 weeks for jaw liner changes and struggled with fluctuating product size affecting their secondary cone crusher efficiency. Решение: Implementation of the ISO Certified JC5000 Jaw Crusher equipped with the quickchange jaw system and hydraulic CSS adjustment. Результаты: Liner life extended to 1416 weeks between changes. CSS adjustments are now completed during scheduled breaks in under an hour. Plant managers reported a quantified annual production increase of 18 %, attributed directly to reduced downtime.

[Iron Ore Processing Plant] Испытание: Unplanned stoppages due to tramp steel causing damage to the primary crusher's toggle mechanism were costing over $120k annually in emergency repairs and lost production. Решение: Deployment of the JC5000 with its integrated hydraulic toggle system for automatic overload protection. Результаты: In the first year of operation, three tramp metal events were recorded where the hydraulic system released and reset without damage. This eliminated $120k in repair costs and prevented an estimated 300 hours of associated line downtime.

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

The ISO Certified JC5000 Jaw Crusher is offered in defined configuration tiers:
Base Unit Tier includes core crusher assembly.
Production Ready Tier includes motor drives , Vbelt guards , starter panel ,and basic tooling.
Optional features include automated grease lubrication systems , датчики контроля износа ,and dust suppression spray bars .
Доступны комплексные пакеты услуг:
1 . Standard Warranty covering parts .
2 . Extended Service Plan including scheduled inspections .
3 . Full Maintenance Contract providing parts labor .
Financing options include capital lease operating lease .

8 Часто задаваемые вопросы

Q What existing plant infrastructure is required?
A The JC5000 requires a reinforced concrete foundation designed to specific dynamic load data we provide . It needs a dedicated power supply .

Q How does this crusher impact my overall plant efficiency?
A By providing consistent feed size at high capacity it stabilizes downstream processes . Reduced unplanned stops improve overall equipment effectiveness metrics .

Q What are the commercial terms lead time payment structure?
A Standard delivery is within 26 weeks after order confirmation . Payment typically involves progress payments tied .

Q Can I use my existing wear parts inventory?
A No . The JC5000 uses proprietary jaw plate profiles mounting systems optimized .

Q How does ISO certification benefit me as an operator?
A It provides independent verification that design manufacturing quality management processes meet international standards ensuring consistency reliability traceability .

Q Is training provided for my operations maintenance teams?
A Yes comprehensive onsite training covering safe operation routine maintenance troubleshooting procedures is included .

Q What happens if we encounter a major component failure?
A Our global service network can dispatch certified technicians . Critical path components are stocked at regional hubs