1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают прибыльность вашего предприятия? В промышленном дроблении и сортировке, ключевые проблемы напрямую влияют на вашу прибыль. Высокий расход изнашиваемых деталей приводит к частым, costly shutdowns for liner changes and component replacement. Inconsistent feed material causes chokeups or bridging, stalling production and creating safety hazards. Inefficient particle size distribution results in excess recirculating load, wasting energy and reducing final product yield. Более того, inadequate screening performance allows undersize material to bypass the circuit or oversize to carry over, compromising product specs and leading to customer rejections.

How can you achieve higher throughput with lower energy consumption per ton? What solutions exist to extend maintenance intervals and standardize wear parts? Is it possible to improve product consistency while adapting to variable feed stock? The answer lies in selecting engineered industrial crushing and screening equipment designed for total cost of ownership.

2. ОБЗОР ПРОДУКТА

This product line encompasses heavyduty primary, вторичный, and tertiary crushers paired with multideck vibrating screens for fixed or mobile hard rock processing plants. The operational workflow is a closedcircuit system: (1) Raw feed is introduced into the primary crusher for initial size reduction. (2) Crushed material is conveyed to a primary screen for separation. (3) Oversize material is routed to secondary/tertiary crushers. (4) Correctly sized material from all screening stages is sent to product stockpiles, while crusher discharge is recirculated back to the screens. This equipment is engineered for processing abrasive aggregates, руды, and industrial minerals but has limitations with highly plastic, sticky materials without specialized configurations.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Запатентованная геометрия камеры | Техническая основа: Компьютерно смоделированная кинематика и оптимизированные углы захвата | Операционная выгода: Maximizes interparticle crushing, уменьшает объемную производительность, and ensures even wear distribution across liners | Воздействие на рентабельность инвестиций: До 15% higher throughput at same power draw and 20% longer liner life documented in field data.

Модульная система изнашиваемых деталей | Техническая основа: Стандартизированный, reversible manganese steel castings with multiple wearing surfaces | Операционная выгода: Уменьшает сложность инвентаризации деталей, allows for faster infield rotation/replacement by maintenance crews | Воздействие на рентабельность инвестиций: Cuts wear part inventory costs by 30% and reduces planned changeout downtime by 40%.

DirectDrive Crusher & Screen Technology | Техническая основа: Устранение клиновых ремней, снопы, and complex gearboxes via integrated motor systems | Операционная выгода: Provides constant torque transfer with >95% повышать эффективность, уменьшает количество точек обслуживания, and allows precise speed control | Воздействие на рентабельность инвестиций: Typical energy savings of 812% versus traditional indirect drives.

Independent MultiAxis Screen Vibration | Техническая основа: Separate vibrators on each screen deck allowing adjustable amplitude/frequency per deck | Операционная выгода: Operators can tailor screening action for each layer—scalping top deck, precision sizing lower decks—within a single machine | Воздействие на рентабельность инвестиций: Повышает эффективность скрининга до 15%, reducing crusher recirculation load and boosting final product yield.

Централизованная смазка & Порты мониторинга состояния | Техническая основа: Automated lubrication system with feed lines to all major bearings and accessible sensor ports | Операционная выгода: Обеспечивает правильную смазку важных компонентов без ручного вмешательства.; enables easy connection of vibration/temperature sensors | Воздействие на рентабельность инвестиций: Prevents ~90% of bearing failurerelated downtime; позволяет прогнозировать планирование технического обслуживания.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Наше сокрушение & Решение для скрининга | Преимущество (% Улучшение) |
| : | : | : | : |
| Тонны в час на кВт (Т/ч/кВт) | 810 Т/ч/кВт (for midrange abrasives) | 1113 Т/ч/кВт (for midrange abrasives) | +25% Эффективность |
| Стоимость изнашиваемых деталей за тонну ($/тонна) | $0.45 $0.65 /тонна переработки (средн.)| $0.32 $0.48 /тонна переработки (поле проверено)| 28% Стоимость/тонна |
| Точность скрининга (Эффективность) @ 10mm cut point| 8588% typical efficiency| последовательно >92% эффективность| +57 Points |
| Среднее время между отказами (среднее время безотказной работы) Основные компоненты| ~1200 часов| >1,800 hours documented average| +50% Время работы |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Емкость/рейтинг: Primary Jaw Crushers from 500 1,800 МТПХ; Cone Crushers from 200 900 МТПХ; MultiDeck Screens from 300 1,500 Производительность т/ч.
Требования к питанию: Plant configurations from 400 кВт до 1.5 MW total connected load; compatible with Tier IV Final / Stage V diesel gensets or grid connection; voltage requirements from 480V to 6kV.
Характеристики материала: Fabricated main frames from hightensile steel plate (мин. предел текучести 350 МПа); футеровки дробилки из марганцовистой стали премиум-класса (1822%); screen decks available in polyurethane, резина, или плетеная проволока.
Физические размеры: Configurations designed for transport under standard road regulations; largest single unit transport weight under 45 метрические тонны.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 25°С до +50°С.; пылезащитные подшипники; weatherprotected electricals standard.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Добыча гранитного заполнителя & Base Material Production

Испытание: A large quarry faced high recirculating loads (>40%) due to poor cubicity from its secondary crusher and screen blinding on damp days, capping plant output at 550 TPH against a design goal of 650 ТПХ.
Решение: Implementation of a highinertia cone crusher with a patented chamber design paired with two multiaxis screens featuring nonblinding polyurethane decks.
Результаты: Достигнута устойчивая пропускная способность 680 TPH with recirculating load reduced to <25%. Кубичность продукта улучшена за счет 22%, meeting premium road base specifications.

Iron Ore Processing – Secondary Crushing Circuit

Испытание: An iron ore plant experienced excessive unplanned downtime due to premature bearing failures in its vibrating screens handling heavy loads of abrasive material.
Решение: Retrofit installation of new heavyduty screens featuring centralized automated greasing systems on all bearings and directdrive vibrators.
Результаты: Bearingrelated failures were eliminated over an 18month tracking period. Availability of the screening circuit increased from 88% к >96%, contributing an estimated additional 85k tons of annual production.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Industrial crushing and screening equipment pricing is tiered based on capacity scale:
Tier A – HighCapacity Stationary Plants (>1000 ТПХ): Capital investment reflects custom engineering for maximum uptime at scale.
Tier B – MidRange Modular Plants (3001000 ТПХ): Balanced offering featuring preengineered modules optimized for fast deployment.
Tier C – Compact & Мобильные подразделения (<300 ТПХ): Focus on flexibility for contract crushing or satellite sites.

Optional features include advanced automation packages (PLC control with remote monitoring), dust suppression systems certified for specific regions ,and specialized wear liners for ultraabrasive applications . Доступны комплексные пакеты услуг ,from basic commissioning support up through fullsite operationandmaintenance contracts . Financing options include capital leases ,операционная аренда ,and projectbased rentaltoown structures tailored for capital expenditure planning .

8.Часто задаваемые вопросы

1 квартал:What level of preparation is required at my site before installation?
А1:A stable ,level concrete foundation designed by a qualified structural engineer based on our supplied load data is mandatory .Properly sized feed hoppers ,конвейеры ,and electrical supply infrastructure must be in place prior to commissioning .

2 квартал:Какое обучение вы проводите для нашей оперативной команды??
A2 We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides specific technical documentation This ensures your team achieves target performance levels quickly

Q3:What are typical lead times after order placement?
A3 Lead times vary by configuration complexity For standard modular plants lead time typically ranges between weeks Custom engineered high capacity solutions may require months Detailed project schedules are provided upon application review

Q4 How does this equipment handle variations in feed material hardness or moisture content?
A4 The hydraulic adjustment systems on our crushers allow operators compensate real time changes hardness maintain consistent product size Screen decks can specified various materials combat blinding caused moisture while adjustable vibration parameters help maintain efficiency

Q5 What warranty coverage offered?
A5 We offer month warranty defects materials workmanship Wear parts consumables like liners screen media covered separate wear life warranty based guaranteed minimum tonnage processed