1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы управляете предприятием по переработке золота, где производительность и уровень извлечения находятся под постоянным давлением?? The limitations of traditional comminution and liberation methods directly impact your bottom line. Рассмотрим эти общие проблемы:
Inconsistent Particle Liberation: Inefficient crushing leads to poor gold exposure, trapping valuable material in waste rock and reducing overall recovery.
Высокий уровень простоя в работе: Frequent maintenance cycles on stamp mills, driven by wear and mechanical stress, halt your processing line and delay production targets.
Чрезмерное потребление энергии: Older stamp mill designs operate with poor energy efficiency, translating to unsustainable power costs per ton of ore processed.
Ограничения масштабируемости: Rigid, singlecapacity systems cannot adapt to varying ore grades or feed rates without significant reengineering or capital expenditure.
Относящийся к окружающей среде & Noise Control Costs: Managing dust, вибрация, and noise to meet regulatory standards adds complexity and expense to plant operations.

How can you achieve more consistent mineral liberation with lower operating costs and improved uptime? The solution lies in modernizing your core crushing process with a highquality stamp mill engineered for today’s demands.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя сверхмощные, modernized штамповые мельницы for primary and secondary crushing of goldbearing ore. Designed for small to midscale mining operations and pilot plants, this equipment delivers the proven percussive crushing action of traditional stamps with enhanced reliability and control.

Операционный рабочий процесс:
1. Введение в фид: Рунофайн (ПЗУ) ore is fed into a secure feed hopper, regulating flow to the mortar box.
2. Ударное дробление: Механически поднятые штампы (cams or pistons) drop onto the ore in the mortar box, applying repeated highimpact force to fracture the material.
3. Формирование суспензии & Увольнять: Crushed ore mixes with water in the mortar box, forming a slurry that passes through a discharge screen, ensuring controlled particle size before proceeding to concentration (например, шлюзы, столы).

Область применения & Ограничения:
Идеально подходит для: Свободная добыча золотых руд, pilot plant testing, работа с прерывистым электроснабжением, and regions where robust, mechanical simplicity is preferred over complex circuitry.
Ограничения: Не подходит для ультратонкого измельчения. (requires secondary ball milling), highly abrasive ores without specific liner configurations, or fully automated plants requiring continuous closedcircuit comminution.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Чугунный ящик для миномета для тяжелых условий эксплуатации | Техническая основа: Singlepiece highgrade cast iron construction with integral reinforcing ribs | Операционная выгода: Eliminates weld fatigue points and resists deformation under cyclical loading, ensuring longterm alignment of stamps | Воздействие на рентабельность инвестиций: Снижает частоту замены до 60% compared to fabricated boxes, lowering part inventory costs.

PrecisionMachined Camshaft Assembly | Техническая основа: Forged steel shaft with inductionhardened cams mounted on tapered roller bearings | Операционная выгода: Обеспечивает плавность, consistent liftanddrop motion with minimal friction losses and predictable wear patterns | Воздействие на рентабельность инвестиций: Increases mechanical efficiency by an estimated 15%, reducing power draw per operating hour.

Модульный & Replaceable Stamp Shoes | Техническая основа: Hardened alloy steel shoes bolted to malleable iron stamp heads | Операционная выгода: Allows for quick replacement of only the wearing component during maintenance shutdowns | Воздействие на рентабельность инвестиций: Cuts stamp rebuild downtime by 70% and decreases consumable part cost by focusing wear on replaceable shoes.

Регулируемая система разгрузочных решеток | Техническая основа: Perforated steel screens with variable aperture sizes secured in a sliding frame | Операционная выгода: Enables operators to control product size distribution without stopping the mill | Воздействие на рентабельность инвестиций: Optimizes downstream recovery process efficiency by providing consistently sized feed material.

Встроенный коллектор для впрыска воды | Техническая основа: Perimeter piping with adjustable nozzles for controlled slurry density management | Операционная выгода: Ensures optimal slurry viscosity for efficient discharge and minimizes dust generation at point of impact | Воздействие на рентабельность инвестиций: Improves gold particle transport to concentration units and reduces dust suppression overheads.

Централизованная система смазки | Техническая основа: Networked lines feeding major bearing points from a single pump station | Операционная выгода: Enables safe lubrication during operation and ensures even distribution to critical wear points | Воздействие на рентабельность инвестиций: Увеличивает срок службы подшипников примерно 40% and enhances site safety by removing manual lubrication tasks.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Legacy Stamp Mills) | HighQuality Stamp Mill Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Механическая доступность (Запланированное время выполнения) | ~8085% due to unscheduled repairs| >92% via reinforced design & modular parts| +812% улучшение |
| Энергоэффективность (кВтч/тонну дробленого)| Варьируется в широких пределах; часто неэффективно| Оптимизированный профиль кулачка & bearing design reduces consumption| До 18% reduction measured |
| Среднее время между отказами (среднее время безотказной работы) Распределительный вал| 69 месяцы типично| 1418 months based on field data| +55% увеличивать |
| Consumable Cost per Ton ($/Тонна)| Higher due to fullstamp replacement| Focused on replaceable shoe wear only| Оцененный 3040% ниже |
| Постоянство размера частиц (P80 Отклонение)| +/ 15% common due to wear drift| +/ 5% maintained via adjustable discharge system| +66% более последовательный |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 0.5 Ton/Hour (пилотные агрегаты с одним штампом) к 5 Тонн/час (multistamp production batteries).
Требования к питанию: Зависит от конфигурации; типичный диапазон от 7.5 кВт (10 HP) за одну марку 45 кВт (60 HP) for a 5stamp battery. Enginedriven options available.
Характеристики материала:
Коробка с минометом & Рамка: Оценка 25+ Чугун
Марки: Malleable Iron Body with Boltedon AR400 Steel Shoes
Распределительный вал: Кованый AISI 1045 Сталь
Liners/Discharge Grates: Устойчивая к истиранию стальная пластина
Физические размеры (Пример 3 Штамповый блок): ~3 м Д x 2 м Ш x 2,5 м В. Foundation requirements detailed per model.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 10°С до +45°С.. Dust seals and protective covers are standard for harsh environments.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

MidScale Gold Mine Expansion in West Africa

Испытание:A mine needed to increase throughput by 30% but faced prohibitive costs and lead times for installing a new ball mill circuit.Solution:The operation installed two additional highquality stamp mill batteries in parallel with existing units.The modular design allowed rapid commissioning using local labor.Результаты:Achieved the targeted throughput increase within eight weeks.Consistent particle size from the new mills improved overall cyanide leach recovery by an estimated 4%.

кустарный & Мелкомасштабная горная промышленность (АСМ) Cooperative Formalization

Испытание:A cooperative processing center used manually operated trip hammers,suffering from low yield (<40%),high labor fatigue,and inconsistent product.Решение:The center replaced manual methods with a singlestamp,dieselpowered highquality stamp mill unit featuring simplified controls.Результаты:Center throughput increased by over 300%.Recovery rates improved immediately due to better liberation.Particle consistency allowed the introduction of more efficient concentration methods like centrifugal concentrators.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our highquality stamp mills are offered in three primary tiers:
1. Стандартная производственная модель: Includes all core features listed above.Best suited for standard freemilling ores.Pricing is structured per number of stamps.
2. Hard Rock Configuration: Upgraded liners,cam materials,and heavierduty bearings for more abrasive ore bodies.Premium priced based on specific duty analysis.
3. Pilot/Modular Plant Model: Компактный,singlestamp units often skidmounted or containerized for mobility.Ideal for exploration companies or regional processing centers.

Дополнительные функции & Пакеты:

Variable Speed Drive Package
Automated Feed Controller
Усовершенствованные датчики мониторинга вибрации
Spare Parts Starter Kits

We offer comprehensive service packages including installation supervision,обучение,and scheduled maintenance plans.Financing options such as equipment leasing or milestonebased payment plans are available through our partners,сделать капитальные затраты управляемыми.

8.Часто задаваемые вопросы

вопрос:Каково типичное время выполнения заказа с момента размещения заказа??
A.For standard models,inventory allows shipment within six weeks.Custom configurations require ten weeks minimum.Field data shows most installations are operational within two weeks of delivery when site preparation is complete.

Q.Are these mills compatible with existing gravity concentration circuits?
A.Designed specifically as an optimized feed source.They provide superiorly liberated material at optimal particle sizes(обычно 20 сетка)for shaking tables,приспособления,and sluices comparedto irregular crusher output.Compatibility studies are available upon request.

Q.How does operational cost comparetoa small jaw crusherball mill circuit?
A.The primary advantage is lower capital costand mechanical simplicity.For comparable throughputon freemilling ores,the total operating cost(энергия,труд,и обслуживание)is typically competitive.Field analysis often showsa lower costper tonfor operations below five tonsper hourdue toreduced complexityand power requirementsfor fine grinding

Q.What does routine maintenance involve?
A.Daily visual checksand weekly greasingvia the centralized system.Monthly inspections focuson shoe wearand bolt tightness.Major overhauls(camshaft/bearing inspection)scheduled annuallybasedon hourly use.This predictable schedule minimizes unplanned downtime

Q.Do you provide engineering drawingsfor foundation planning?
A.Upon order confirmationwe provide detailed foundation plansincluding dynamic load specificationsensuring proper installationand stable longterm operation

Q.Can themill handle wetor sticky ore?
A.The integrated water injection systemis designedto manage slurry.The adjustable discharge grate helps prevent blindingFor extremely clayrich oresprescreeningor scrubbingis recommendedas it would befor anycrushingequipment

Вопрос: Доступны ли запасные части??
A.We maintain strategic global inventoryof all critical wearing partsStandardizingon modular componentslike stampe shoesmeans fewer unique parts need stockingreducingyour inventory burdenwhile improvingour abilityto supportyou