1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? Непоследовательный фид, большие потери на штрафах, excessive water consumption, и незапланированные простои напрямую снижают вашу прибыль.. Рассмотрим эти общие проблемы:
Несогласованность пропускной способности: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
Чрезмерные эксплуатационные расходы: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
Большие простои при обслуживании: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?

Надежный 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.

2. ОБЗОР ПРОДУКТА

Этот продукт представляет собой полный, модульный 500 Обогатительная фабрика для добычи золота Tph, engineered for the primary scrubbing, разрушение глины, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.

Операционный рабочий процесс:
1. Основной корм & Чистка: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. Первичный скрининг & Вывоз мусора: Washed material discharges onto a vibrating screen. Oversize barren rock (+75мм) is typically conveyed to waste.
3. Secondary Washing & Классификация: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (например, +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & Переработка воды: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.

Область применения & Ограничения:
Идеально подходит для: Alluvial/eluvial deposits, россыпные горные работы, and hard rock ores with significant clay content requiring attrition.
Ограничения: Not a standalone recovery device; requires integration with downstream gold concentration systems (например, центробежные концентраторы, шлюзы). Primary crushing may be required ahead of the plant for very large feed material.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Hightorque rotor with Nihard wear plates | Операционная выгода: Consistent breakdown of tough clay matrices without bogging down | Воздействие на рентабельность инвестиций: Поддерживает проектную производительность 500 Tph on difficult feeds, preventing costly bypasses

Tiered Screening System | Техническая основа: Multistage polyurethane screen decks with adjustable spray bars | Операционная выгода: Efficient removal of waste rock and precise classification of paydirt | Воздействие на рентабельность инвестиций: Optimizes feed grade to downstream recovery units, increasing overall gold yield

Intelligent Water Management | Техническая основа: Closedloop circuit with highcapacity settling ponds/cyclones | Операционная выгода: Reduces fresh water consumption by up to 80% through recycling | Воздействие на рентабельность инвестиций: Drastically lowers water procurement costs and simplifies environmental permitting

Модульная конструкция салазок | Техническая основа: Preassembled modules on heavyduty Ibeam skids | Операционная выгода: Rapid deployment and installation onsite with minimal civil works | Воздействие на рентабельность инвестиций: Cuts plant commissioning time by weeks, ускорение времени производства

Централизованная смазка & Мониторинг | Техническая основа: Automated lubrication points and vibration sensor pads on critical units | Операционная выгода: Enables proactive maintenance scheduling based on condition monitoring | Воздействие на рентабельность инвестиций: Сокращает время незапланированных простоев до 30% and extends component lifespan

AbrasionResistant Material Specification | Техническая основа: AR400 steel at transfer points, polyurethane lining in slurry launders | Операционная выгода: Withstands constant abrasive wear from sand and gravel flow | Воздействие на рентабельность инвестиций: Lowers annual parts replacement costs by an average of 25% versus standard materials

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Тф Класс) | Наш 500 Решение для промывочной установки для добычи золота Tph | Преимущество (% Улучшение) |
| : | : | : | : |
| Потребление воды (м³ на тонну переработки) | 3.0 4.0 m³/Ton (разомкнутая цепь)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% Снижение |
| Material Availability (Время работы %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & мониторинг)₂₂₂₂₂₂₂₂₂₂| +35 Процентные пункты |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 Процентные пункты |
| Installation Time (Weeks from delivery)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~50 % быстрее |

Примечание: Field data shows consistent improvements based on operational audits from comparable installations.

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Проектная мощность: 500 метрические тонны в час (Тч), nominal throughput on material with <30% содержание глины.
Требования к питанию: Общая подключенная нагрузка приблизительно 650750 кВт (dependent on conveyor length). Requires dedicated HV substation.
Характеристики материала:
Scrubber Shell & водопад: Mild steel with AR400 replaceable liners.
Экранные деки: Модульные полиуретановые панели.
Структурные опоры: Heavyduty hotrolled steel sections.
Шламовые мойки & Танки: Abrasionresistant steel or HDPE lined.
Физические размеры (Модульный):
Модуль скруббера: L12m x W6m x H5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.. Спрей для подавления пыли входит в стандартную комплектацию.; full enclosure kits are optional.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Добыча россыпного золота в Западной Африке

Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Тч. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.

South American Eluvial Deposit Expansion

Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our distribution model provides flexible acquisition paths tailored for capital project planning:

Ценовые уровни оборудования: We offer three standard configurations—Basic (core scrubbing/screening), Улучшенный (+advanced controls), Премиум (+full water recycling package)—to align with varying budget and operational requirements.
Дополнительные функции: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
Пакеты услуг:
Шеф-наладка
Annual Preventative Maintenance Contracts
Operator Training Programs
Варианты финансирования:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners

Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.

8.Часто задаваемые вопросы

Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration

Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units

Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product

Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront

Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts