Gold Mining Equipment Wholesalers Prices
1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT
Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта по добыче золота? The selection of core processing equipment is a primary determinant of your site’s profitability and longterm viability. Common challenges with suboptimal gold mining equipment include:
Высокие операционные расходы: Inefficient recovery rates directly translate to lost revenue. For every percentage point of gold lost to tailings, significant annual profit is forfeited.
Чрезмерное время простоя при техническом обслуживании: Equipment failures in remote locations can cost tens of thousands per hour in stalled production and expedited parts logistics.
Непостоянная пропускная способность & Оценка: Fluctuations in feed material can overwhelm rigid systems, leading to bottlenecks and unstable concentrate quality, complicating downstream processing.
Rising Energy and Water Consumption: Outdated technology places unsustainable demands on power grids and water resources, increasing both cost and environmental footprint.
Is your current setup maximizing recovery from complex ore bodies? How resilient is your operation to variable feed grades? The solution lies in specifying highefficiency, durable gold mining equipment engineered for the demands of modern mineral processing.
2. ОБЗОР ПРОДУКТА: HIGHEFFICIENCY CYANIDATION LEACHING & ADSORPTION PLANTS
This product category encompasses integrated plant solutions for the extraction of gold from ore via the cyanidation process, specifically focusing on Leach Tanks, CarboninPulp (СИП), or CarboninLeach (КИЛ) системы. These systems are engineered for operations processing moderate to high volumes of ore where maximum recovery is critical.
Операционный рабочий процесс:
1. Ore Preparation: Milled ore is slurried and fed into a series of agitated leach tanks.
2. Leaching & Адсорбция: A dilute cyanide solution is introduced, dissolving the gold. Activated carbon is added (in CIP/CIL) to adsorb the dissolved gold complexes from the slurry.
3. Разделение & Элюирование: Loaded carbon is screened from the slurry and transferred to a stripping circuit (elution column) where gold is desorbed.
4. Электродобыча & Плавка: The eluted gold solution passes through electrowinning cells to plate out metallic gold, which is then smelted into doré bars.
Область применения: Ideal for freemilling ores where gold is readily liberated. Effective for both greenfield installations and plant upgrades.
Ограничения: Not suitable for refractory ores without preoxidation treatment. Requires rigorous safety protocols for cyanide management and environmental controls.
3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
Advanced Agitation System | Техническая основа: Вычислительная гидродинамика (CFD)optimized impeller design and tank baffling | Операционная выгода: Ensures complete solids suspension and uniform reagent distribution, eliminating dead zones that reduce leach efficiency | Воздействие на рентабельность инвестиций: Полевые данные показывают стабильное 13% improvement in overall gold recovery compared to conventional agitators.
Modular Tank Design | Техническая основа: Highintegrity welded steel construction with standardized modular components | Операционная выгода: Сокращает время установки на месте до 40%, allows for easier future plant expansion or reconfiguration | Воздействие на рентабельность инвестиций: Lowers capital installation costs and minimizes revenue delay at project commissioning.
EnergyOptimized Drive Trains | Техническая основа: Хайторк, lowspeed gearboxes paired with premium efficiency (IE3/IE4) моторы | Операционная выгода: Cuts agitator power consumption by an average of 18% while providing superior startup torque under full load | Воздействие на рентабельность инвестиций: Direct reduction in continuous operating expense, with payback often achieved within 24 месяцы работы.
Integrated Carbon Handling Circuit | Техническая основа: Automated interstage screens, airlift transfer systems, and carbon conditioning vessels | Операционная выгода: Minimizes carbon attrition (<5% annual loss) and prevents crossstage contamination of loaded carbon | Воздействие на рентабельность инвестиций: Reduces annual activated carbon replacement costs by approximately 1520% and protects recovery efficiency.
Коррозия & Abrasion Protection | Техническая основа: Накладки для конкретного применения (например, highdensity polyethylene, полиуретан, or specialized rubber) based on slurry abrasivity and chemical exposure | Операционная выгода: Extends maintenance intervals for tanks and launders; typical lining lifespan exceeds 8 years in continuous service | Воздействие на рентабельность инвестиций: Lowers longterm maintenance capital expenditure and reduces planned downtime for lining replacement.
Smart Process Control Interface | Техническая основа: PLCbased system with sensors for pH, cyanide concentration, dissolved oxygen, and level control | Операционная выгода: Provides operators with realtime process stability data, enabling prompt adjustments to maintain optimal leach kinetics | Воздействие на рентабельность инвестиций: Prevents costly reagent overdosing and protects recovery metrics from operator error or feed variability.
4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА
| Метрика производительности | Базовый уровень отраслевого стандарта | Наше решение для оборудования для добычи золота | Преимущество (% Улучшение) |
| : | : | : | : |
| Эффективность извлечения золота (FreeMilling Руда) | 9092% overall plant recovery | 9496% overall plant recovery | +3 к +5% |
| Agitator Specific Power Consumption (kW/m³) | 0.25 0.30 kW/m³ | 0.20 0.22 kW/m³ | Снижение ~20% |
| Carbon Attrition Rate (Annual Loss) | 1015% на год | 50% Снижение |
| Среднее время между техническим обслуживанием (Agitator Drives) | 8,000 10,000 часы| >14,000 часы| +40% Время работы |
| Установка & График ввода в эксплуатацию (250kTPY Plant)| 56 месяцы| 34 месяцы| ~33% быстрее |
5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ
Емкость/Пропускная способность: Настраивается из 50 к 5,000 тонн в день (ТПД) of dry ore feed per processing train.
Требования к питанию: Dependent on scale; типичный диапазон от 150 kW for a compact 200 TPD plant to over 2 MW for a largescale 5k TPD installation. Designed for connection to local grid or onsite generation.
Характеристики материала: Primary tank structure ASTM A36/A572 steel; agitation shafts ASTM A479 Type 316 stainless steel or equivalent; wear liners customselected from HDPE (1040мм), Полиуретан (2550 Durometer), or AbrasionResistant Rubber.
Физические размеры: Leach/CIP tanks typically range from Ø4m x H4m to Ø15m x H16m. Modular design facilitates transport within standard shipping containers.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.. Systems include insulation/heat tracing options for coldclimate operations.
6. СЦЕНАРИИ ПРИМЕНЕНИЯ
MidTier Mining Operation in West Africa
Испытание: An existing operation using older CIP technology was experiencing declining recovery rates (~88%) due to poor slurry agitation and carbon management, alongside high energy costs.
Решение: Implementation of a retrofit package featuring our advanced agitation systems with optimized impellers across six leach tanks and an upgraded carbon handling circuit.
Результаты: Plant recovery increased to 93.5% within one month of commissioning. Energy consumption per tonne of ore processed dropped by 22%. The project achieved payback on capital investment in under 14 months through increased gold production.
Greenfield Project in Latin America
Испытание: A new mine required a compact, highly efficient processing plant capable of handling variable ore hardness within a tight budget and accelerated development schedule.
Решение: Supply of a complete modular CIL plant package rated at $800 TPD capacity using prefabricated tank modules our integrated process control system.
Результаты: The modular approach reduced onsite construction time by five months versus conventional builds.The plant consistently achieves design recovery rates above $95%, even with variable feed.The faster commissioning timeline allowed commercial production to begin one quarter ahead of feasibility study projections.
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss