1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Управление переработкой золота требует балансировки пропускной способности., темпы восстановления, и эксплуатационные расходы. Неэффективное или ненадежное оборудование напрямую влияет на вашу прибыль.. Сталкиваетесь ли вы с этими постоянными проблемами?
Высокий уровень простоя в работе: Frequent mechanical failures in critical separation stages lead to unplanned stoppages, потери в производстве обходятся тысячами в час.
Suboptimal Gold Recovery: Inefficient separation technology fails to capture fine or coarse gold particles, leaving measurable value in your tailings and reducing overall yield.
Чрезмерное потребление воды и энергии: Outdated systems use disproportionate volumes of water and high horsepower, escalating utility costs and environmental management expenses.
Высокие затраты на техническое обслуживание: Equipment with complex designs or poor component accessibility demands excessive technician hours for routine servicing and repairs.
Inconsistent Performance in Variable Feed: Fluctuations in ore grade or particle size distribution cause performance drops, making output and recovery difficult to predict and optimize.

The right gold mining equipment is not just a purchase; it's a strategic investment in plant stability and profitability.

2. ОБЗОР ПРОДУКТА

This catalog details our engineered range of Centrifugal Gold Concentrators. This equipment is designed for the gravity separation and concentration of free gold from ore streams. Операционный документооборот представляет собой непрерывный цикл: 1.) Приготовление корма: Classified slurry is introduced into the rotating bowl. 2.) Центробежная концентрация: Enhanced gravitational forces settle dense gold particles against the collection riffles while lighter gangue material is fluidized and expelled. 3.) Концентрат коллекции: По истечении установленного времени цикла, the concentrator automatically slows, allowing the concentrated goldbearing material to be flushed into a secure collection vessel for further processing or direct smelting.

Application scope includes processing hard rock mill discharge, alluvial placer material, and as a scavenger device for gravity recoverable gold (ГРГ) in cyanidation circuits. A key limitation is its dependence on the liberation size of the gold; it is most effective on free gold particles typically larger than 50 сетка.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Enhanced GForce Bowl Design | Техническая основа: Computermodeled parabolic bowl geometry with deep, interlocking riffles | Операционная выгода: Creates a stable fluidized bed for superior separation efficiency, capturing ultrafine gold down to 50 микроны | Воздействие на рентабельность инвестиций: Increases overall plant recovery by 38%, directly adding revenue from previously lost material.

Частотно-регулируемый привод (ЧРП) Контроль | Техническая основа: Прецизионная система управления электродвигателем | Операционная выгода: Operators can finetune rotational speed (and thus Gforce) in realtime to match changing feed conditions without stopping the process | Воздействие на рентабельность инвестиций: Optimizes performance across variable ore types, maximizing consistency and reducing process upsets that lead to grade loss.

Автоматизированный цикл разрядки | Техническая основа: Программируемый логический контроллер (ПЛК) with timerbased or sensoractivated cleaning cycles | Операционная выгода: Eliminates manual bowl cleaning, ensures consistent concentrate quality, and allows for unattended operation during shift changes | Воздействие на рентабельность инвестиций: Reduces labor requirements by an estimated 15 hours per week per unit and standardizes concentrate grade for downstream handling.

LowWash Water Requirement System | Техническая основа: Optimized internal water injection channels and pressure regulation | Операционная выгода: Achieves effective fluidization and concentrate rinsing with up to 40% less process water than previous generation models | Воздействие на рентабельность инвестиций: Lowers water pumping costs and reduces the volumetric load on water recycling systems or tailings dams.

Модульный, CorrosionResistant Construction | Техническая основа: Bowl assemblies fabricated from highgrade polyurethane or ceramiclined steel; frames from powdercoated structural steel | Операционная выгода: Withstands abrasive slurries and harsh chemical environments, minimizing wear parts replacement frequency | Воздействие на рентабельность инвестиций: Увеличивает среднее время между отказами (среднее время безотказной работы), cutting annual parts inventory costs by an estimated 20%.

Централизованные точки смазки & Access Panels | Техническая основа: Engineered maintenance accessibility based on field service feedback | Операционная выгода| Technicians can perform routine bearing maintenance and inspections in under 30 minutes without major disassembly| Воздействие на рентабельность инвестиций| Сокращает время планового простоя при техническом обслуживании более чем 50% per service event.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Legacy Equipment) | Наше решение для центробежного концентратора золота | Преимущество (% Улучшение) |
| : | : | : | : |
| Коэффициент извлечения чистого золота (3,500 часы работы (задокументировано)| >75% повышение надежности|
| Концентрат (Enrichment Ratio)| Produces a 100:1 к 500:1 upgrade ratio| Produces a 800:1 к 2000:1 upgrade ratio| Significantly higher grade reduces downstream processing steps|

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд & Емкость: Three primary models available with continuous feed capacities from 5 тонн в час (ТПХ) до 50 TPH of 6mm slurry.
Требования к питанию: Электродвигатель приводится в движение от 5.5 кВт до 22 кВт, совместим со стандартным промышленным трехфазным источником питания (415В/50 Гц или 480 В/60 Гц).
Характеристики материала: Concentrating bowls available in wearresistant polyurethane or ceramiclined steel. All wetted parts are stainless steel (304/316) or specialized composites.
Физические размеры (Самая большая модель): Operating footprint of approximately 2.5m x 1.8m. Shipping weight ranges from 850 кг до 2,200 кг в зависимости от модели.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 10°С до +45°С.. Enclosed electrical components are rated to IP65 standards for dust and water protection.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Hard Rock Gold Mine – Mill Scavenger Circuit | Испытание: При переработке терялось значительное количество извлекаемого золота. (ГРГ) to its leaching circuit due to an inefficient primary concentrator, creating unnecessary cyanide consumption and processing cost.| Решение: Installation of two highG force centrifugal concentrators in parallel as a scavenger unit on the cyclone underflow stream.| Результаты: Field data shows a capture of an additional 1.5 grams of gold per tonne of ore fed to the leach circuit. This improved overall plant recovery by over two percentage points while reducing cyanide consumption by approximately eight percent within six months.

Alluvial/Placer Mining Operation – Primary Recovery Upgrade Challenge:| An alluvial operation using traditional sluices faced low recovery rates on fine gold particles (<150 сетка), especially during periods of high feed volume.| Решение:| Deployment of multiple mediumcapacity centrifugal concentrators configured as primary recovery units after initial screening.| Результаты:| Operators reported a quantifiable increase in total yield by over twentyfive percent compared to the previous season’s production figures from similar ground volumes processed through sluices alone.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our centrifugal concentrators are offered across three pricing tiers based on capacity and material specifications:
Стандартный рабочий диапазон: For moderatetonnage operations; polyurethane bowls.
Тяжелый диапазон: For hightonnage/highabrasion applications; ceramiclined bowls.
Modular Plant Package: Includes multiple concentrators integrated with feed pumps, distribution manifolds,and control panels on a single skid.

Optional features include advanced PLC control with touchscreen HMI for data logging,and remote monitoring capability.Service packages range from basic commissioning supportto comprehensive annual maintenance agreements that include scheduled inspectionsand priority parts supply.Financing options including equipment leasingand rentaltoown programs are availableto support capital planningfor both established minesand new ventures

8.Часто задаваемые вопросы

вопрос:What particle size range is optimal for your centrifugal concentrators?
А:The equipment is engineeredfor maximum efficiencyon liberated freegold particlesin the size rangeof 6mm downto approximately50 microns(270 сетка).Performance diminishes significantlyon ultrafineflourgoldor lockedcomposite particlesrequiringdifferent liberation methods

Q Can this equipment be integrated into an existing CIP/CIL plant circuit?
A Yes.Field installationscommonly use theseconcentratorsas preconcentrationor scavengingunits aheadof leach tanks.They effectivelyremove GRGreducingthe loadon downstreamcarboninpulp(СИП)and carboninleach(КИЛ)systems whichcan lower reagentcosts

Q What arethe typical installationrequirements?
A Installationrequiresa level concretepad adequate slurryfeed supplywith consistentdensity controlledwash watersupplyand appropriateelectrical connectionfor themotor drive.Minimal civils workis neededfor skidmountedunits

Q How doesyour pricingcompareto spiralsor shaking tables?
A Whilethe initialcapital outlaymay behigherthanfor conventionalgravity equipmentfield datasupportsasuperior returndue tomuch higherrecoveryrates loweroperatingcostsper tonneprocessed andreducedlaborrequirementsprovidinga fasterpaybackperiodin mostscenarios

Q Whatis yourstandardwarrantyand partssupportpolicy?
A We providea24monthwarrantyon allmanufacturingdefectsfor themainframeand driveassembly.Wearcomponentslikebowlsand linershavea separateperformancewarrantybasedon operatinghours.Globalpartssupportensurescriticalcomponentsare shippedwithin48hoursfromregionalwarehouses