1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Управление переработкой золота требует балансировки пропускной способности., темпы восстановления, и эксплуатационные расходы. Неэффективное или ненадежное оборудование напрямую влияет на вашу прибыль.. Сталкиваетесь ли вы с этими постоянными проблемами?
Большое время простоя для технического обслуживания: Frequent component wear and unplanned stops for repairs cripple your production schedule, costing thousands per hour in lost processing capacity.
Субоптимальные темпы восстановления: Inefficient separation or leaching processes mean valuable micron gold is lost to tailings, representing a direct revenue leak.
Чрезмерные эксплуатационные расходы: High energy consumption for grinding and material handling, coupled with the labor intensity of constant monitoring and adjustment, снижает прибыль.
Относящийся к окружающей среде & Риски соблюдения требований безопасности: Managing cyanide solutions, tailings containment, and volatile material dust requires robust, failsafe equipment designs to mitigate liability.
Ограничения масштабируемости: Inflexible systems that cannot adapt to varying ore grades or throughput targets hinder operational agility and expansion plans.

The right contractmanufactured gold mining equipment is engineered to address these exact issues.

2. ОБЗОР ПРОДУКТА

Эта линейка продуктов включает в себя тяжелые, прецизионный золотодобывающее оборудование for extraction and beneficiation processes. As a contract manufacturer, we design and fabricate customconfigured systems based on proven principles to meet specific plant requirements.

Типичный рабочий процесс:
1. Первичное дробление & Шлифование: Customdesigned jaw crushers, конусные дробилки, and ball/SAG mills reduce runofmine ore to the optimal liberation size.
2. Концентрация гравитации & Классификация: Cyclones, spirals, or shaking tables separate coarse freemilling gold from gangue material.
3. Leaching & Адсорбция (КИЛ/СИП): Agitated leach tanks with efficient oxygen introduction dissolve gold, followed by adsorption onto activated carbon in a series of tanks.
4. Элюирование & Электродобыча: Loaded carbon is treated to strip gold into solution, which is then plated onto cathodes via electrowinning cells.
5. Плавка & Управление хвостохранилищами: Cathode sludge is smelted into doré bars, while inert tailings are safely transported to storage facilities.

Область применения: Suitable for greenfield projects, plant expansions, and retrofit upgrades for alluvial (россыпь) и хард-рок (жила) депозиты.
Ключевые ограничения: Final recovery rates are dependent on ore mineralogy; equipment must be specified based on comprehensive metallurgical test work.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Modular Tank Design | Техническая основа: Standardized submodules with flanged connections | Операционная выгода: Significantly reduced field installation time and cost; allows for easier future plant reconfiguration or expansion | Воздействие на рентабельность инвестиций: Cuts construction timeline by up to 30%, ускорение времени производства

HighEfficiency DualImpeller Agitation | Техническая основа: Вычислительная гидродинамика (CFD)optimized impeller geometry for uniform solids suspension and oxygen transfer | Операционная выгода: Достижения >95% leaching efficiency within a shorter retention time; prevents settling and dead zones | Воздействие на рентабельность инвестиций: Reduces cyanide consumption by 815% and increases overall recovery

AbrasionResistant Liner Systems | Техническая основа: Interchangeable liners of graded chromemoly steel or specialized rubber compounds in highwear zones | Операционная выгода: Extends service life of mill internals, насос улитки, and pipeline elbows; minimizes maintenance frequency | Воздействие на рентабельность инвестиций: Lowers total cost of ownership by reducing spare parts inventory and labor hours for replacement

Advanced Process Control Interface | Техническая основа: PLC/SCADA system with preconfigured PID loops for density, pH, уровень, and flow control | Операционная выгода: Provides stable process operation with minimal operator intervention; enables realtime data logging for performance optimization | Воздействие на рентабельность инвестиций: Improves consistency, reduces reagent overuse, and allows leaner crew staffing

Комплексная безопасность & Сдерживание | Техническая основа: Doublewalled tank design on leach circuits with leak detection sensors and bunded spill containment | Операционная выгода: Mitigates risk of environmental incidents; ensures compliance with stringent international mining codes | Воздействие на рентабельность инвестиций: Reduces potential liability costs and insurance premiums while safeguarding social license to operate

Optimized Carbon Handling Circuitry | Техническая основа: Pneumatic or hydraulic carbon transfer systems with minimized pipe bends and wear points | Операционная выгода: Reduces physical degradation (потертость) of activated carbon fines during transfer between stages | Воздействие на рентабельность инвестиций: Lowers carbon consumption costs by up to 20% ежегодно

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартный эталон отрасли | Наше решение для оборудования для добычи золота | Документированное преимущество |
| : | : | : | : |
| Leach Tank Agitation Efficiency (Mass Transfer Coefficient) | 1520 hr⁻¹ (for standard radial impellers) | 2832 hr⁻¹ (with optimized dual impellers)| До 60% улучшение |
| Liner Life in Primary Grinding Mills (for equivalent ore) | 4,500 5,500 часы | 6,500 7,500 часы| ~30% longer service life |
| Specific Energy Consumption Grinding Circuit| Варьируется в широких пределах; базовый уровень установлен на 100%| Среднее снижение 812% through optimized drive & mill design| До 12% экономия энергии |
| Установка на месте & Время ввода в эксплуатацию| 100% (for fully fieldwelded structures)| Уменьшено примерно 2530%| Saves weeks on critical path schedule|
| Activated Carbon Attrition Losses| ~1015% per cycle in pneumatic transfer|<5% per cycle in optimized system| At least a 50% reduction in carbon loss |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Технические характеристики зависят от проекта; below represents a sample range for key components.

Емкость/рейтинг: Ball Mills from 500kW to 7+ МВт; CIL/CIP Tank Trains from 500 m³ to 4,000 m³ total volume.
Требования к питанию: Designed for both highvoltage motor drives (3.3kV 11kV) and lowvoltage control systems (400V/480V). Частотно-регулируемые приводы (VFD) are standard for pump and fan control.
Характеристики материала:
Конструкционная сталь: AS/NZS 3678 Оценка 350 or ASTM A36.
Platework Contacting Slurry: ASTM A240 Grade 316L Stainless Steel or Carbon Steel with proprietary wearresistant linings.
Трубопроводы: SCH80 abrasionresistant polyethylene (HDPE/LLDPE) or lined steel pipe.
Физические размеры: Modular tanks typically fabricated in segments up to max shipping dimensions (~4m x 4m x 12m). Field assembly completed on your prepared foundations.
Экологический рабочий диапазон: Equipment designed for ambient temperatures from 20°C to +50°C. Electrical components rated to IP66/NEMA 4X for dust/moisture protection.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Расширение рудника Hard Rock в Западной Африке

Испытание:
Существующая операция, необходимая для увеличения пропускной способности на 40% but had limited footprint space within the existing plant layout. The leaching circuit was identified as the bottleneck.

Решение:
We supplied a compact,
modular CarboninLeach (золотодобывающее оборудование) tank train designed as a parallel expansion module. It utilized taller tank designs with our highefficiency agitation system to maximize volume within the constrained area.

Результаты:
The modular design allowed tiein during a planned shutdown without disrupting the original circuit. The new circuit achieved design capacity within two weeks of startup,
contributing directly to the overall plant’s increased throughput target.

MidScale Artisanal & SmallScale Mining Formalization Project

Испытание:
A governmentbacked initiative aimed to consolidate several small operations into a centralized,
environmentally sound processing facility,
requiring robust yet simpletooperate equipment that minimized chemical handling risks.

Решение:
We provided a complete,
containerized gravityflotationleach (золотодобывающее оборудование) package,
featuring integrated safety containment,
automated reagent dosing,
and simplified control interfaces suitable for trained local technicians.

Результаты:
The plant achieved over
92%
recovery rates from complex ores while meeting all environmental discharge standards,
demonstrating that formalized operations can be both profitable
and responsible.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our contract manufacturing model provides flexibility across project scales:

Ценовые уровни:
Standard Module Fabrication: Cost based on tonnage of steel,
machining hours,
and purchased components (насосы,
моторы).
Engineered Package Supply: Lumpsum turnkey pricing for defined process islands (например,
complete grinding module,
CIL train).
EPC/EPCM Collaboration: Integrated pricing within an Engineering,
Приобретение,
Construction Management framework for full plant builds.

Дополнительные функции & Обновления: Расширенные пакеты инструментов (
online particle size analyzers),
spare part kits (
gear sets,
bearing assemblies),
and extended automation capabilities (
fleet management telemetry).

Пакеты услуг: Контракты на ежегодные инспекции,
predictive maintenance planning support,
and remote diagnostic access via secure VPN connection are available postcommissioning.

Варианты финансирования: We work with international export credit agencies
and project finance partners
to offer structured leasetoown
or deferred payment plans aligned with your project's cash flow milestones.

8.Часто задаваемые вопросы

1.вопрос:
How do you ensure your customfabricated modules will interface correctly with our existing plant infrastructure?
А:
Our engineering phase includes a comprehensive review of your existing P&идентификаторы ,
structural foundations ,
and utility tiein points .
Предоставляем подробные чертежи интерфейсов
for client approval before fabrication commences ,
ensuring fitforpurpose integration .

2.вопрос:
Каково типичное время выполнения заказа с момента размещения заказа?
to shipment?
А:
Lead times vary by complexity .
For major modules like leach tanks or mill shells ,
a realistic timeline is
20
32 недели .
This includes detailed engineering ,
закупка материалов ,
изготовление ,
and shop testing .
Expedited options may be available .

3.вопрос:
Can your equipment handle highly abrasive or highclaycontent ores?
А:
Да .
We specify materials based on your provided ore characteristics .
For abrasive ores ,
we recommend upgraded liner materials .
For clayrich ores ,
we can incorporate design modifications in thickeners
and agitation systems
to mitigate rheological challenges .

4.вопрос:
What level of training do you provide for our operations team?
А>
We include comprehensive commissioning support
and handson operator training as standard .
This covers normal operation ,
регламентные процедуры технического обслуживания ,
troubleshooting guides ,
and safety protocols specific t o the installed equipment .

5.вопрос:
Are your designs compliant with major international standards?
А>
Our core engineering adheres t o AS/NZS , ASTM , ИСО , an d other relevant standards f or structural design , pressure vessels , an d electrical safety . We clearly identify any jurisdictionspecific requirements needed f or certification i n your region during th e quotation phase .

6.вопрос:
How do you handle warranty an d postwarranty technical support?
А>
We offer an initial warranty covering defects i n materials an d workmanship f rom th e date o f commissioning . Our technical support team remains available postwarranty f or advisory services , wit h priority given t o clients holding active service agreements .

7.вопрос:
Do you offer performance guarantees on recovery rates ?
А>
While we guarantee th e mechanical performance an d duty specifications o f th e supplied equipment , final metallurgical recovery i s dependent o n multiple factors beyond our control , including feed grade an d mineralogy . Однако , we base our process designs o n lockedcycle test work t o ensure they are capable o f achieving target recoveries under specified conditions .