1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Is your bulk material handling operation struggling with the high costs and inefficiencies of traditional screening for foodgrade powders like confectioner’s sugar, flour, or beverage ingredients? Operational challenges with standard vibrating screens directly impact your bottom line and compliance status.

Риск загрязнения продукта: Metaltometal contact in vibrator mechanisms can generate minute ferrous particles, posing a critical threat to product purity and creating a significant liability for FDAregulated facilities.
Чрезмерное обслуживание & Время простоя: Traditional eccentric drive systems with numerous bearings and lubricants require frequent servicing. Unscheduled downtime for maintenance halts production lines, потери производительности обходятся тысячами в час.
Неэффективное удаление штрафов & Product Loss: Inadequate screen deck technology or poor vibration dynamics can lead to blinding (screen clogging) or the passage of oversized contaminants. This results in either offspec product requiring reprocessing or valuable product being wasted as oversize.
Шум & Передача вибрации: Excessive mechanical vibration transmits into support structures, leading to worker fatigue, potential structural damage, and difficulty meeting workplace safety standards.

Are you searching for a screening solution that prioritizes hygienic design, снижает общую стоимость владения, and ensures consistent product quality without compromising on throughput?

2. ОБЗОР ПРОДУКТА

The FDA Approved Coke Vibration Screen is a highperformance, linear motion vibrating screener engineered specifically for the precise sizing and scalping of foodgrade and pharmaceutical powders where contamination control is paramount. "Кокс" in this context refers to the equipment's suitability for handling fine, freeflowing materials like confectioner's sugar (icing sugar), not petroleum coke.

Операционный рабочий процесс:
1. Контролируемая подача: Bulk material is evenly introduced onto the inlet flange of the fully enclosed screen body.
2. DualMotor Linear Vibration: Two synchronized vibratory motors generate a linear throwing motion, efficiently conveying material across the screen deck while stratifying particles for accurate separation.
3. Точное разделение: Material is separated into defined fractions through one or multiple screen decks (overs, mids, штрафы), with apertures selected for your specific cut point.
4. Sanitary Discharge: Separated fractions exit through dedicated, sealed discharge spouts into downstream processes or collection systems.
5. QuickChange Accessibility: The screen frame opens rapidly via quickrelease clamps, allowing for fast screen mesh changes and inspection without tools.

Область применения: Ideal for fine (50 сетка для 400 сетка) dry powder screening in food (beverage mixes, spices), фармацевтический (вспомогательные вещества), и химическая промышленность. Designed for capacities typically ranging from 1 к 50 metric tons per hour depending on model and material.

Ограничения: Not designed for heavyduty scalping of large (>50мм) rocky material, wet slurry screening, or highly abrasive industrial minerals processing.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Hygienic USDA/FDA Compliant Design | Техническая основа: Fully stainless steel construction (contact & noncontact parts), polished welds, sealed vibrator motors | Операционная выгода: Eliminates corrosion pockets; prevents lubricant or ferrous contamination; allows for effective washdown | Воздействие на рентабельность инвестиций: Reduces product rejection risk and audit nonconformities; protects brand reputation.

Dual Vibrator Motor Drive System | Техническая основа: Два внешних, synchronized industrial vibrator motors generating linear motion | Операционная выгода: No internal gears, валы, or bearings requiring lubrication; minimal maintenance points; vibration amplitude is easily adjusted via motor weights | Воздействие на рентабельность инвестиций: Cuts planned maintenance labor by up to 70% versus eccentric drives; eliminates cost of specialty lubricants.

Fully Enclosed & DustTight Body | Техническая основа: Gasketed panels and flanges with continuous welds create a negativepressure environment | Операционная выгода: Contains dust entirely, improving plant air quality and operator safety; prevents product loss to atmosphere | Воздействие на рентабельность инвестиций: Reduces waste; lowers HVAC filtration load; ensures compliance with occupational exposure limits.

QuickRelease Deck Access System | Техническая основа: Pneumatic or manual quickrelease clamps allow singleoperator access to screen decks in under 60 секунды | Операционная выгода: Dramatically reduces downtime for screen changes, инспекции, or cleanout between batches | Воздействие на рентабельность инвестиций: Повышает доступность оборудования; provides flexibility for short production runs with different specifications.

Modular Screen Frame & Mesh System | Техническая основа: Independent tensioned screen frames compatible with synthetic polyurethane or stainless steel wire mesh | Операционная выгода: Enables rapid mesh replacement; allows use of specialized cleaning ballsystems to combat blinding | Воздействие на рентабельность инвестиций: Extends consumable life; maintains consistent throughput quality over longer periods.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Mechanical Eccentric Screens) | FDA Approved Coke Vibration Screen Solution | Преимущество (% улучшение) |
| : | : | : | : |
| Risk of Product Contamination | High Internal lubricated bearings & gears near product zone | None Externally mounted sealed vibrators & no internal lubrication points >99% снижение |
| Часы ежегодного технического обслуживания| ~120 часов (bearing changes,графики смазки,время простоя) ~40 часов (primarily motor inspection/cleaning) ~67% reduction |
| Время переключения экрана| 6090 минуты (крышки на болтах,misalignment issues) <10 минуты (quickclamp system) ~85% снижение |
| Энергоэффективность (кВт/тонна)| Higher due to mechanical friction losses Lower due to direct vibratory drive Field data shows 1520% улучшение |
| Уровень шума при 1 Метр| 8590 дБ(А) <75 дБ(А) Significant reduction aiding OSHA compliance |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд & Емкость: Доступно в 8 standard sizes from 0.6m x 1.2m to 2.4m x 6.0m deck sizes. Мощности от 1 TPH до 50 TPH for dry confectioner’s sugar at 40 mesh separation.
Требования к питанию: Двойные вибромоторы от 0.25 кВт до 7.5 kW each depending on model size.Total installed power ranges from 0.5 kW to15 kW.STandard supply:400В/50 Гц/3 фазы(Other voltages available).
Характеристики материала: All product contact parts are constructed from304or316Lstainless steel.Ra surface finish ≤0 .8 μm on contact surfaces.Noncontact structural supports are carbon steel with FDAapproved epoxy coating.
Физические размеры & Масса: Varies by model.Largest model(2 .4mx6 .0м):Approx.length9 .5m(width3 .0mheight2 .8m).Weight approx.,9000kg.
Environmental Operating Range Ambient temperature:20°Cto+40°C.Maximum relative humidity95%(неконденсирующийся).Designedforindoorinstallation.CIP(CleanInPlace)compatiblewithoptionalequipment.

6 СЦЕНАРИИ ПРИМЕНЕНИЯ

[Beverage Mix Manufacturing] Challenge A major beverage producer faced frequent microcontamination alerts in their instant drink mix line traced back t o metallic wear particles from an older vibrating screener causing batch rejections Solution ImplementationofanFDAApprovedCokeVibrationScreenwith316Lstainlessconstructionandexternallymountedvibrators Results Zero contaminationrelatedrejectionsover18monthsofoperation Screenchangeovertimeforproductswitchoversreducedfrom75to8minutes increasinglineutilizationby12%

[Industrial Bakery Premix Facility] Challenge A bulk flourandpowdered ingredienthandlingplant experiencedexcessive dust emissionsandproductlossduringthetransferandscreeningprocess leadingtohousekeepingissuesandregulatoryconcerns Solution InstallationofafullyencloseddusttightCokeVibrationScreenintegratedwithapneumaticconveyingsystem Results Containedallprocessdust eliminatingvisibleemissions Productrecoveryimprovedbyestimated2 .5%annuallypayingfortheequipmentinunder24months

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing tiers are structured based on machine size capacity constructionmaterialgradeandspecificcertificationrequirements

Уровень базового оборудования(Standard304SSUSDA):$25000$85000
Premium Hygiene Tier(316LSSFullFDAPharmaceuticalDocumentation):$40000$140000
Optional Features Costaddedfor:CIPsprayballsystems explosionproofmotorsspecializedscreenmeshtypesairknife deblindingkits integratedcontrolpanelswithHMI
Service Packages Availableinclude:
BasicWarranty12monthsonparts&труд
ExtendedProtectionPlan36monthscriticalcomponentcoverage
Ежегодная проверка&PerformanceAuditContract
Financing Options Flexiblecommercialleasingarrangementsareavailablethroughpartnerfinancialinstitutions typicallyoffering24to60monthtermswithcompetitive ratestohelppreservecapitalexpenditurebudgets

8 Часто задаваемые вопросы

Q What certifications do these screens carry?
A OurFDAApprovedCokeVibrationScreensaremanufacturedtocomplywithUSDAFDA21CFRPart117 CGMPguidelinesandcanbesuppliedwithfullmaterialcertificates traceabilitydocumentsand3 .1materialcertificatesasperEN10204

Q Are they compatible with our existing pneumatic conveying line?
A Yes Theyaredesignedwithmatchedflangedinletsandoutlets Standardsizessimplifyintegrationintoexistingpowderhandlingsystems Theencloseddesignmaintainssystempressurebalance

Q How does the absence of internal lubrication impact long term reliability?
A Sealedfor lifevibratormotorsareindustrialgradecomponentsratedfor thousandsofhoursofcontinuousoperation Eliminatinginternalgearsandbearingsremovesthemostcommonfailurepointsin traditionalscreensleadingtomorepredictableperformanceandreducedsparepartsinventory

Q Can you handle multiple separations in one unit?
A Yes Multideckconfigurationsarestandard Wetypicallyoffertwoorthreedeckmodelsallowingfortheproductionofthreeorfourfractions overs mids fines simultaneouslyfromasinglefeedstream

Q What is the lead time for delivery?
A Forstandardmodels leadtimeistypically1014weeksfromorderconfirmation Customconfigurationsmayrequireadditionalengineeringtime

Q Do you offer test trials with our specific material?
A Yes Weprovidecomprehensivetestingatourdedicatedprocesslaboratoryorfacilitatemobiletestunitrentals Thisallowsyoutoverifycapacity separationefficiencyandfinalproductqualitywithyouractualmaterialbeforepurchase