Crushing And Screening Equipment Manufacturing Delivery

Краткое описание:

1. ОТКРЫТИЕ, УПРАВЛЯЕМОЕ PAINPOINT Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта.? При дроблении и сортировке, common challenges directly impact your bottom line. Consider these persistent issues: Чрезмерное время простоя для технического обслуживания: Частая смена вкладышей, выход из строя подшипников, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in…

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1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта? При дроблении и сортировке, common challenges directly impact your bottom line. Consider these persistent issues:
Чрезмерное время простоя для технического обслуживания: Частая смена вкладышей, выход из строя подшипников, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in lost production.
Непоследовательная градация продукта: Fluctuations in feed material lead to offspec product, resulting in costly recrushing cycles, отклоненные грузы, and dissatisfied customers.
Высокое энергопотребление: Older or inefficient drive systems and poorly optimized material flow lead to unsustainable power costs, основные операционные расходы.
Быстрая деградация изнашиваемых деталей: Abrasive materials prematurely destroy crusher liners, screen decks, and conveyor components, driving up your costperton processed.
Limited Plant Flexibility: Fixed configurations struggle to adapt to changing feed stock or final product requirements, forcing suboptimal operation or capital investment in additional equipment.

Is your current crushing and screening equipment a source of variable cost and constant concern? Что бы 1520% reduction in your costperton mean for your annual profitability?

2. ОБЗОР ПРОДУКТА: HEAVYDUTY MODULAR CRUSHING AND SCREENING PLANTS

This product line encompasses a range of preengineered, heavyduty modular crushing and screening plants designed for highvolume aggregate production and mineral processing. The operational workflow is engineered for continuous material flow:

1. Первичное кормление & Дробление: Dumpfed or loaderfed primary crusher (челюсть или вращательная мышца) reduces runofquarry rock to a conveyable size.
2. Primary Screening & Транспортировка: A robust screen separates sized material from oversize, which is recirculated, while onspec product is conveyed to stockpile or secondary circuits.
3. Вторичное/Третичное дробление: Cone crushers or impactors further reduce material in closedcircuit with screens to achieve precise final gradations.
4. Финальный показ & Накопление запасов: Multipledeck screens sort finished products into designated grades (например, базовый курс, чипсы, песок) via radial stackers.

Область применения: Ideal for stationary quarries, крупномасштабные горнодобывающие операции, and major infrastructure projects requiring consistent output of 300 1,500+ tons per hour of crushed aggregate.

Ключевые ограничения: These are largescale installations requiring significant site preparation and capital investment. They are not designed for smallscale or highly mobile contract crushing applications without substantial setup time.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Расширенная геометрия камеры | Техническая основа: Optimized kinematics and cavity profile | Операционная выгода: Delivers a consistent crushing action that maintains product shape specification and reduces crusher bottlenecking | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 12% higher throughput with improved particle shape index.

Гидравлическая регулировка настроек (HSA) Система | Техническая основа: Remoteadjustable crusher discharge setting via hydraulic rams | Операционная выгода: Allows operators to change product size or compensate for wear in under 5 minutes without stopping the crusher | Воздействие на рентабельность инвестиций: Eliminates manual shim adjustments, reducing downtime for CSS changes by over 90%.

Crushing And Screening Equipment Manufacturing Delivery

Модульная рамная конструкция | Техническая основа: Bolttogether, hightensile steel sections with precision machining | Операционная выгода: Enables faster onsite assembly with standard tools, снижает требования к фундаменту, and allows future plant reconfiguration | Воздействие на рентабельность инвестиций: Cuts installation time by an estimated 30%, ускорение времени для достижения.

Централизованная смазка & Lube System | Техническая основа: Automated singlepoint lubrication circuits for all major bearings | Операционная выгода: Ensures correct lubrication intervals and volumes are maintained consistently by operators | Воздействие на рентабельность инвестиций: Industry testing demonstrates a direct correlation with a 2540% increase in bearing service life under abrasive conditions.

Высокопрочный экранный носитель & Tensioning System | Техническая основа: Interlocked polyurethane or hybrid rubber/steel panels with uniform tensioning rails | Операционная выгода: Minimizes blinding and pegging while dramatically increasing panel longevity compared to woven wire | Воздействие на рентабельность инвестиций: Reduces screen media changeout frequency by 3x5x, lowering parts inventory costs and maintenance labor hours.

PLCBased Plant Automation System | Техническая основа: Programmable Logic Controller managing startup sequences, interlocks, load management, и диагностика неисправностей | Операционная выгода: Provides operators with clear system status alerts and prevents cascading equipment damage from faults like tramp metal or feeder blockages | Воздействие на рентабельность инвестиций: Protects major component investments; typical payback period is under 18 months through avoided repair events.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

5.ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальный диапазон производительности: Настраивается из 300 слишком 1,500 метрические тонны в час (ТПХ), в зависимости от твердости исходного материала (Wi) and final product size.
Варианты первичной дробилки: Курсор челюсти (1,200mm x 830mm feed opening) или первичная гирационная дробилка (54” model). Power rating from 200 кВт до 375 кВт.
Secondary/Tertiary Crushers: HeavyDuty Cone Crushers with multiple chamber options. Power rating from 160 кВт до 315 кВт.
Экранные деки: Tripledeck inclined vibrating screens; sizes from2 .4m x6 mto3 .0mx9 .0m.Drive power up to30 kW.
Характеристики материала: Main frame fabrications from S355JR structural steel; wear liners available in AR400/500 steel,manganese steel,and applicationspecific alloys.
Физические размеры (Modular Units): Individual modules designed for standard heavy transport.Max height4 .2m,max width3 .5m.Length varies by function(815м).
Экологический рабочий диапазон: Designed for ambient temperatures from 25°Cto+45°C.Electrical enclosures ratedtoIP65.Dust suppression system integration points standard.

6\. СЦЕНАРИИ ПРИМЕНЕНИЯ

Проект расширения гранитного карьера

Испытание:A major quarry neededtoincrease productionby40%tofulfill anew highway contract but faced space constraintsandpermitted noise/dust limits.The existing plant couldnotbeexpanded easily.Solution:A new modularcrushingandscreeningplantwas installedadjacenttotheexisting pit.Allprimarycrushingwas relocated,andthecircuit was designedwithfullyenclosedtransfer pointsandhighefficiencyfilters.R esults:Theplant achievedits target throughputof850TPHwithin oneweekofcommissioning.Dust emissions remainedwithin strict newregulations,andthe modular design allowedthe secondarysectiontobe repositionedwhen the pit advanced,savingfuturecapital.

Recycled Concrete&Совокупный(РКА)Обработка

Испытание:A demolition contractorlandfilledover30%ofprocessedmaterialasunsalable finesandexperienced rapidwearin their existing impactor.Solution:A specializedcrushingandscreeningplant featuringanimpactcrusherwithgrinding pathrotoranda highfrequency rinsingscreenwas deployed.The circuit includedamagnetic separatorforferrous removal.R esults:The plant increasedsalableproduct yieldfrom70%to92%.The specificwearpart designforabrasive concreteextendedliner lifefrom250hourstoapproximately600hours.Rinsingscreensproducedaclean,+¾”aggregate thatcommandedapremium pricein themarketplace.

7\. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ourcrushingandscreeningequipmentis offeredin tieredconfigurationsbasedoncapacityandcomplexity:

Base Plant Tier(300600ТПХ):Includesprimarycrushermodule,screenmodule,andbasic conveyors.Idealfor singleproductfocus.Pricing structuredforrapidROIonstandardmaterials.
Advanced Plant Tier(6001200ТПХ):Addssecondarycrushingcircuitin closedloop,withmultiplefinalproduct screensandPLCautomation.Optionalfeaturesinclude automatedsettingregulation(АСРи)andcrusher telemetry.
Custom Process Tier(1200ТПХ+):Fullyengineeredsystemsincorporatingtertiary crushing,стирка,sandclassification,andadvancedplantwidecontrolsystems.Optionalfeaturesare quotedprojectspecifically.

Service packagesrangefrombasicwarranty supporttocomprehensivePerformanceContractscoveringwearpartsatafixedcostperton.Financingoptionsincludeoperational leases,tailoredrentaltoownprograms,andprojectfinancingsolutionsforqualified buyers.Equipment pricingis projectspecific;requestadetailedproposalbasedonyourfeedanalysisandproductiontargets.

8\. Часто задаваемые вопросы

вопрос:What levelofsite preparationis requiredforyourmodularplants?
А:Themodulesrequireacompactedlevelgravelpadorfoundationpiersas perourcivil drawings.Powerconnectionpoints,dustwater supply,andadequateaccessfortransportandservicemustbeprovided.We supplydetailed site requirementdocumentationwithany proposal.

вопрос:Canyourplantsintegratewithourexistingequipmentlikeprimarycrushersorstackers?
A Yes.Interfacingwithequipmentfromothermanufacturersis common.Weengineercompatibletransferchutes,beltconveyorconnections,andcontrolsysteminterfaces(typicallyviahardwireI/O)tocreateacohesivecircuit.Electricalvoltageandcontrolprotocolsmustbeconfirmedduringdesign

Q Howdoestheautomationsystemimproveoperator safetyandreliability?
A ThePLCmanagessequentialstartup/shutdownpreventingequipmentfromstartingoutoforder.ItmonitorsmotorloadsbearingtemperaturesvibrationlevelsIfaparameterexceedsasetlimititcaninitiateacontrolledshutdownoralertoperatorspreventingcatastrophicfailure

Q Whatisthetypicalleadtimefromorderto commissioning?
A Forstandardconfigurationsleadtimeis approximately20–24weeksCustomengineeredsolutionsmayrequire28–32weeksTimelinesarecontingenton timelyapprovalsofsitedrawingsandelectricaldetails

Q Arewearpartsguaranteedtobeavailableforthelifeoftheequipment?
A We maintainaninventoryofcriticalwearpartsatregionalservicecentersanda commitmenttomaintainpatternsfortheminimumservice lifeofthemachineasdefinedin oursalesagreementTypicallythis isa15yearcommitment Crushing And Screening Equipment Manufacturing Delivery

Q Do youofferoperator trainingas part ofthe purchase?
A Yes.Acomprehensive trainingprogramforbothoperatorsandmaintenancetechniciansis includedwithcommissioningWe provideclassroominstructiononsystemprinciplesfollowedbyhandson trainingatthe installedplantlocationManualsareprovidedindigitalformat

Q Canwefinancetheequipmentthroughyourofferingoperationalleasepayments?
A Severalcommercialoptionsareavailableincludingcapitalleasesoperationalleases(runrateexpense)andinstallmentpurchaseplansOurfinance teamcanprovideatermsheetbasedonyourcompanysfinancialprofile