1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои снижают рентабельность вашего проекта? При дроблении и сортировке, общие проблемы напрямую влияют на вашу прибыль. Consider these frequent operational hurdles:
Высокий уровень обслуживания & Износ компонентов: Частая смена вкладышей, screen cloth replacements, and conveyor belt wear lead to substantial parts inventories and labor costs, with unscheduled stops costing thousands per hour in lost production.
Неэффективный материальный поток & Узкие места: Poorly matched crusher and screen throughput or undersized conveyors create bottlenecks, limiting total plant capacity and leaving valuable throughput on the table.
Непоследовательная градация продукта: Outofspec aggregate products result in rejected loads, контрактные штрафы, и потраченное впустую сырье, directly affecting revenue and client satisfaction.
Чрезмерное топливо & Потребляемая мощность: Старше, mechanically inefficient equipment consumes excessive energy, a cost factor that compounds daily and diminishes operational ROI.
Жесткая конфигурация установки: Fixed systems struggle to adapt to changing feed material or project specifications, reducing operational flexibility and asset utilization across multiple sites.

Is your current crushing and screening equipment a source of variable cost or a driver of predictable profit? The solution lies in specifying machinery engineered to convert these pain points into measurable gains.

2. ОБЗОР ПРОДУКТА

Our modular crushing and screening equipment is engineered for highvolume aggregate production, mineral processing preconcentration, и переработка строительных материалов. The system integrates primary jaw crushers, вторичные/третичные конусные или ударные дробилки, multideck vibrating screens, and material handling conveyors into a cohesive circuit.

Операционный рабочий процесс:
1. Первичное сокращение: Рунофкарри (ROQ) or demolition concrete is fed into a heavyduty jaw crusher for initial size reduction.
2. Предварительный скрининг & Маршрутизация: Prescreened material bypasses unnecessary crushing stages; onsize material is diverted directly to final product stockpiles via radial stackers.
3. Вторичное/Третичное дробление: Oversize material is conveyed to cone or impact crushers for further reduction to the target product size.
4. Окончательная классификация: Crushed material is screened on highfrequency vibrating screens into precise specification fractions (например, агрегат ¾ дюйма, искусственный песок).
5. Накопление запасов & Рециркуляция: Sized products are stockpiled; oversize is recirculated back through the circuit for closedloop operation.

Область применения & Ограничения:
Объем: Ideal for stationary quarries, largescale portable plant setups for road building, mining precrushing circuits, and centralized C&D recycling facilities.
Ограничения: Не предназначен для небольших масштабов (<100 ТПХ) operations or highly specialized applications like ultrafine grinding without supplementary processing stages.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Настройка CSS Hydroset | Техническая основа: Гидравлический поршень, поддерживающий главный вал | Операционная выгода: Закрытая установка (CSS) adjustments can be made in minutes under load for optimal product size control | Воздействие на рентабельность инвестиций: Сокращает время простоя при смене продукта до 80%, maximizing plant utilization

Модульная конструкция рамы | Техническая основа: Bolttogether hightensile steel sections with precision machining | Операционная выгода: Enables rapid site relocation and reconfiguration between projects | Воздействие на рентабельность инвестиций: Cuts mobilization time by up to 50% compared to weldedframe units

DirectDrive Crusher & Screen Mechanisms | Техническая основа: Elimination of Vbelts and complex sheaves; motortoeccentric direct coupling | Операционная выгода: Более высокая эффективность передачи мощности (до 98%) и сокращение количества точек обслуживания | Воздействие на рентабельность инвестиций: Lowers energy consumption by an average of 15% and reduces scheduled maintenance labor hours

Уровень 4 Финал / Stage V Compliant Power Units | Техническая основа: Advanced diesel engines with integrated aftertreatment systems | Операционная выгода: Full compliance in regulated regions without sacrificing power density or torque | Воздействие на рентабельность инвестиций: Eliminates permitting delays and ensures uninterrupted operation in environmentally sensitive markets

Централизованная смазка & Система управления ПЛК | Техническая основа: Automated lubrication circuits with programmable logic controller monitoring all critical functions | Операционная выгода: Ensures consistent bearing protection and provides operators with realtime fault diagnostics | Воздействие на рентабельность инвестиций: Предотвращает катастрофические отказы подшипников; данные поля показывают 40% reduction in lubricationrelated component wear

AbrasionResistant Steel Liners & Компоненты | Техническая основа: Boron steel alloys (400500 Бринелл) in highwear zones like jaw dies, cone mantles, and screen side plates | Операционная выгода: Extends service life in abrasive applications like granite or slag processing | Воздействие на рентабельность инвестиций: Увеличивает среднее время между заменами (МТБР) к 3060%, снижение затрат на изнашиваемые детали

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартный эталон отрасли | Наше сокрушение & Документированное преимущество решения для скрининга |
| : | : | : |
| Тонн в час (ТПХ) за кВт/ч | Зависит от типа породы; базовый уровень установлен на 100% для сравнения. Proprietary chamber designs & directdrive systems yield higher throughput per unit of energy input. До 15% улучшение удельного энергопотребления |
| Среднее время между отказами (среднее время безотказной работы) Основные компоненты| ~1,500 operating hours for crusher bearings under heavy load. Enhanced bearing housing seals & automated lube systems prevent contamination ingress. Field data supports MTBF extension beyond 2,200 часы |
| Форма продукта (% Кубический) Третичный этап| Обычно 6075% cubical aggregate from standard cone crushers. Patented multilayer crushing chamber promotes interparticle crushing. Consistent output exceeding 80% cubical product without additional shaping stages |
| Переезд & Время установки (Модульные установки)| 57 days for partial disassembly/assembly of similar capacity plants. Integrated lifting points & preranged hydraulic/pneumatic lines streamline the process. Achieves full operational status within 34 дни |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 200 слишком 800 метрические тонны в час (ТПХ), в зависимости от твердости исходного материала (Wi) и требуемая градация продукта.
Требования к питанию: Первичная потребность электростанции в электроэнергии колеблется от 300 кВА до 800 kVA for electricdriven units. Dieselhydraulic configurations utilize Tier 4 Final engines from 350 кВт до 750 кВт.
Характеристики материала: Изготовлен из конструкционной стали S355JR.; highwear components utilize Hardox® or equivalent abrasionresistant steel up to HB500.
Физические размеры (Пример основного модуля): Длина: ~15 м; Ширина: ~3м; Высота: ~4m; Приблизительный вес: ~45 metric tons.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 25°С до +50°С.. Система пылеподавления готова (water spray bars). Standard sound attenuation achieves below 85 дБ(А) на операторских станциях.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Расширение гранитного карьера

Challenge A quarry operator needed to increase finished aggregate production by 35% without expanding their permitted footprint or primary electrical service infrastructure.

Solution Implementation of a new tertiary crushing circuit featuring a highspeed cone crusher paired with a tripledeck inclined screen in closed circuit configuration.

Results The new circuit optimized recirculating load management while producing more specification chip products simultaneously resulting in a measured throughput increase of output increased by an average of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase o fmeasured output increased by an average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan averag eofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dbyanaverageof38%. Power draw per ton was reduced by12%.

Урбан С&D Завод по переработке отходов

Challenge A recycling contractor faced excessive wear costs from rebar contamination in concrete demolition feedstocks leading tounpredictable downtimeforimpactcrusherrotor repairsandhighmaintenanceexpensesforconveyorbeltsdamagedbymetallicprotrusions .

Solution A primary jawcrusherequippedwithanelectropermanentmagneticseparatoronthedischargeconveyorwasinstalledtoremoveferrousmetalsimmediatelyafterfirstcrushstagebeforematerialenteredthefinercrushingcircuit .

Results Ferrouscontaminationinthesecondarycircuitwasreducedbyover95%. Thisextendedtheservicelifeofdownstreamcrusherlinersandconveyorbeltsbyafactorofthree . Thecapturedmetallicsprovidedasecondaryrevenuestream . Overalloperatingcostpertonofrecycledaggregatewasloweredbyapproximately22%.

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ourcrushingandscreeningequipmentispricedaccordingtocapacity , сложность ,anddegreeofautomation . Weofferthreetransparentconfigurationtiers :

• BasePerformanceTier : Highreliabilitycorecrushingandscreeningmoduleswithmanualsettingsadjustments . Idealforstablefeedconditionsandsing leproductfocus .
• HighOutputTier : Includesautomatedsettingregulation(АСРи) , largerfeedhoppers ,andheavierdutyconveyorsformaximumthroughputin demandingapplications .
• FullyMobileTrackedTier : Selfpropelledtrackedchassismodulesofferingthehighestdegreeofsite mobilityforshortdurationcontracts .

Дополнительные функции :
• DustSuppressionSystems(fogcannonorfinespray)
• AdvancedRockBreakerSystemsforgrizzlysections
• WirelessRemoteControlforcertainplantfunctions
• Onboardweighingsystemsforproductionreporting

Пакеты услуг :
Weoffercomprehensiveserviceagreementscoveringpreventivemaintenance , wearpartsinventoryprograms ,andpriorityfieldserviceresponse . Financingoptionsincludeoperationallease(Эксплуатационные расходы)andcapitallease/purchase(Капвложения)solutionstailoredtoyourcompany 'scashflowrequirements .

8 Часто задаваемые вопросы

Q Whatistheleadtimeforastandardcrushingandscreeningsystem ?
A Forstandardmodularconfigurations , leadtimestypicallyrangefrom14to22weeksfromorderconfirmationtodispatch exworks . Customengineeredsolutionsmayrequireadditionalengineeringtime .

Q Howdoesyoursystemensureproductgradationconsistency ?
A Consistencyisachievedthroughacombinationoffeatures : hydrosetCSSadjustmentforprecisecrushersettingsunderload ; highGforcevibratingscreenswithefficientmeshhousingdesign ;andaPLCthatmonitorscriticalparameterstoalertoperatorstoanydeviation .

Q Areyourplantscompatiblewithexistingequipmentfromothermanufacturers ?
Да . Ourmodulesaredesignedwithindustrystandardinterfacesforfeedanddischargeheights . Conveyortransferpoints , electricalconnections ,anddustcontrolsystemscanbeengineeredtointegratewithyourexistinginfrastructure .

Q Whatisthetypicalinstallationandcommissioningperiod ?
A Foramodularstationaryplant , sitefoundationpreparationisrequiredinadvance . Mechanicalinstallationandelectricalhookupbyouractivatedteamtypicallyrequires710workingdaysfollowedby23daysofcommissioningandoperator training .

Q Doyouofferwearpartswarranties ?
Да . Wearpartslikecrusherlinersandscreenmeshescarryaperformancewarrantybasedonprocessedtonnageformaterialspecificgravitywithinagivenrange . Exacttermsareprovidedwiththetechnicalproposal .

Q Canwefinancetheequipmentthroughyourorganization ?
A Wehaveestablishedrelationshipswithseveralindustrialequipmentfinancingproviders . Wecanfacilitatecompetitivefinancingquotationsbasedonyourcompany 'sfinancialprofilefortheacquisitionofourcrushingandscreening solutions .

Q Какое обучение проводится для наших операторов и обслуживающего персонала? ?
A Comprehensiveonsite trainingisastandardpartofcommissioning . Thisincludesdailyoperationchecks , routinepreventivemaintenanceprocedures , basictroubleshootingusingthePLCinterface ,andsafetyprotocols specifictothe equipment