1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей заводов и инженерных подрядчиков, the core of these challenges often originates at the primary crushing stage. Общие болевые точки включают в себя:

Внеплановые простои: Частые механические неисправности и длительная замена компонентов останавливают всю вашу технологическую линию., потери производственных и трудовых затрат в тысячи долларов в час.
Чрезмерные затраты на износ: Abrasive feed material rapidly degrades crusher liners and wear parts, leading to high consumable expenses and frequent maintenance windows.
Непоследовательный вывод & Форма продукта: Variable feed size or hardness results in poor yield control and substandard product gradation, reducing the value of your final aggregate.
Высокое энергопотребление: Inefficient crushing chambers and drives consume excessive power, making energy one of your largest, most volatile operational costs.
Безопасность & Operational Complexity: Manual adjustment processes and inaccessible service points increase risk for your crew and extend routine maintenance time.

Is your primary crusher a constant source of reactive maintenance rather than a reliable foundation for your operation? The solution lies in selecting a machine engineered not just to crush rock, but to crush your operational costs.

2. ОБЗОР ПРОДУКТА: COMMERCIAL JAW CRUSHER

A commercial jaw crusher is a heavyduty, compressiontype primary crusher designed to reduce large, quarried rock (up to 1.5m in size) into manageable feed for secondary processing. Its robust design is built for continuous, hightonnage operation in stationary plants or largescale mobile setups.

Операционный рабочий процесс:
1. Потребление корма: Large dump trucks deposit runofquarry rock into the vibratory grizzly feeder, который обходит несортированный материал и направляет негабаритный материал в дробилку.
2. Компрессионное дробление: The rock enters the fixed Vshaped chamber between a stationary jaw die and a moving jaw die. The moving jaw exerts immense mechanical pressure, fracturing the rock against the stationary surface.
3. Регулировка настройки разряда: The crushed material exits at the bottom opening. The size of this closedside setting (CSS) is hydraulically adjustable to precisely control final product top size without stopping the machine.
4. Транспортировка продукта: Crushed material is discharged onto a main conveyor belt for transport to the next stage of screening or secondary crushing.

Область применения & Ограничения:
Объем: Ideal for primary reduction of hard abrasive materials (гранит, базальт, кварцит), камень средней твердости (известняк, песчаник), и переработанный бетон/асфальт.
Ограничения: Не подходит для липких, plasticclay materials that may cause chamber packing. Maximum reduction ratios are typically 6:1 к 8:1, making secondary crushing necessary for most fine aggregate specifications.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Глубокая дробильная камера & Агрессивный угол захвата | Техническая основа: Kinematic geometry of swing jaw motion | Операционная выгода: Enables higher throughput capacity per stroke and effective grip on slabby material | Воздействие на рентабельность инвестиций: Increases potential revenue output by 1015% within same machine footprint

HeavyDuty Fabricated Steel Frame with StressRelieving | Техническая основа: Конечно-элементный анализ (ВЭД) optimized design with postweld heat treatment | Операционная выгода: Provides exceptional durability against shock loads and fatigue over a 20+ продолжительность жизни год | Воздействие на рентабельность инвестиций: Устраняет риск катастрофического отказа рамы; protects longterm capital asset value

Регулировка гидравлического переключателя & Clearing System | Техническая основа: Dualacting hydraulic cylinders replace traditional mechanical toggle plates | Операционная выгода: Allows remote adjustment of CSS for product control and automatic clearing of chamber blockages in minutes | Воздействие на рентабельность инвестиций: Reduces downtime for settings changes by over 80% versus manual systems

QuikChange Jaw Die Wedge System | Техническая основа: Mechanically locked wedge design for liner retention | Операционная выгода: Включает безопасный, fast replacement of manganese jaw dies without backing material or resin pouring | Воздействие на рентабельность инвестиций: Cuts liner changeout time by half, повышение эксплуатационной готовности завода

Высокоинерционные маховики & Прочный эксцентриковый вал | Техническая основа: Balanced rotational mass energy storage | Операционная выгода: Smoothes peak power demands, maintains momentum under load fluctuations for consistent crushing action | Воздействие на рентабельность инвестиций: Reduces cyclical stress on drive motor, снижение затрат на электроэнергию за счет 57% and extending component life

Интегрированное пылеподавление & Water Spray System | Техническая основа: Manifold with nozzles targeting feed entry and discharge points | Операционная выгода: Effectively controls airborne particulate at source for compliance with site health regulations | Воздействие на рентабельность инвестиций: Mitigates risk of regulatory fines and reduces housekeeping labor

Централизованная автоматизированная система смазки | Техническая основа: Programmable pump delivering precise grease volume to all key bearings | Операционная выгода: Ensures optimal bearing lubrication without manual intervention during operation | Воздействие на рентабельность инвестиций: Prevents premature bearing failure; данные поля показывают 40% extension in bearing service intervals.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Средний) | Our Jaw Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Время замены вкладыша (Челюсть умирает) | 1224 часы (mechanical/welded) | 68 часы (QuikChange Wedge) | ~ на 50 % быстрее |
| Доступность (Время работы %) Над 12 Месяцы| ~8590% (including adjustments/stoppages)| >94% (документированное среднее значение поля) |>45 процентные пункты |
| Удельное энергопотребление (кВтч/тонна)| Varies; базовый уровень = 100%| Документированное среднее снижение до ~93%.| ~7% эффективнее |
| Wear Life of Jaw Dies (Абразивный гранит)| Based on standard manganese grade| Upgraded Manganese Steel Alloy available| +1520% продленная жизнь |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Обозначение модели: JC1500HD
Кормовое отверстие: 59” x 47” (1500мм х 1200 мм)
Максимальный размер подачи: Up to 47” (1200мм) edge length
Диапазон настройки закрытой стороны: 6” – 12” (150mm – 300mm)
Диапазон мощности (@ CSS): 550 – 950 СТПХ (500 – 860 МТПХ), dependent on material type & градация корма.
Требования к мощности привода: Tier IV Final / Stage V compliant dieselelectric or direct electric drive options available.
Crusher Drive Power: До 400 HP /300 электродвигатель кВт.
Общий вес (Только дробилка): Approximately ~125,000 lbs (~56,700 kg).
Основные характеристики материалов: Main frame fabricated highyield strength steel; Jaw dies premium manganese steel alloy; Eccentric shaft forged alloy steel; Bearings spherical roller type.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +45°С. (4от °F до +113 °F). Enclosed lubrication system with heating/cooling options available.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Hard Rock Quarry Expansion Project

Challenge A granite quarry needed to increase primary circuit throughput by over 30% without expanding their plant footprint or primary feed conveyor infrastructure.
Solution Implementation of our JC1500HD jaw crusher with its deepchamber design allowed processing larger average feed size at a higher tonnage rate within existing civils.
Results Plant achieved a sustained throughput increase of 32%. The hydraulic adjustment system enabled operators to optimize CSS daily based on blast fragmentation data.

HighAbrasion Aggregate Processing

Challenge A producer processing highly abrasive trap rock faced excessive wear costs from other OEMs’ components requiring liner changes every six weeks at significant cost/downtime.
Solution Our jaw crusher was specified with optional premiumgrade manganese alloy jaws combined with an automated greasing system ensuring perfect bearing alignment under load.
Results Wear part life extended by an average of three weeks per set (+22%). Combined with faster changeout times total annual availability increased by approximately five days.

Recycled Concrete Aggregate Production

Challenge A contractor required reliable primary crushing capable handling large reinforced concrete slabs while managing tramp metal risks minimizing damage from uncrushable objects like rebar mats
Solution The JC series’ hydraulic toggle system was critical allowing automatic release clearing uncrushable objects protecting main components from overload damage
Results Zero incidents major structural damage due tramp metal over twoyear period Unplanned stoppages cleared typically under five minutes maintaining high utilization rates

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our commercial jaw crushers are offered through flexible models designed meet varying budgetary operational needs:

Ценовые уровни:
Base Configuration Includes core crusher drive motor basic lubrication system standard manganese jaws
HighProduction Package Adds hydraulic adjustment/clearing automated greasing upgraded premium jaws integrated water spray
Turnkey SkidMounted Unit Crusher premounted on heavyduty skid complete with integrated feeder discharge conveyor walkways ladders electrical starters ready connect power source

Optional Features Premium alloy wear parts extended warranty coverage remote monitoring telematics package dust enclosure kits cold climate packages (30°С)

Пакеты услуг:
Standard Warranty Comprehensive parts labor coverage first twelve months operation includes commissioning supervision
Planned Maintenance Contracts Fixed annual cost covering scheduled inspections lubrication consumables condition monitoring reporting priority technical support
FullService Agreements Covers all scheduled unscheduled maintenance including wear parts providing predictable cost per tonne crushed over multiyear term

Financing Options Available through our partners include capital lease operating lease leasetopurchase structures tailored match project cash flow timelines typical terms range three seven years

8. Часто задаваемые вопросы

What are my power connection options? Units can be configured direct electric drive requiring highvoltage plant connection or as dieselelectric hybrid standalone unit ideal greenfield sites lacking established grid power reducing initial infrastructure cost

How does this machine handle variations feed material hardness? The combination highinertia flywheels robust eccentric shaft allows machine absorb shock loads maintain consistent throughput even when transitioning between softer harder stone layers within same face minimizing need operator intervention adjusting feeder rates frequently

What typical lead time delivery installation? For standard configurations lead time averages sixteen twenty weeks exworks Commissioning installation supervised our engineers typically requires five ten working days depending site readiness complexity

Are wear parts readily available globally? Yes We maintain regional inventory hubs North America Europe AsiaPacific ensuring critical wear components like jaw dies available express shipment minimize any potential logisticsrelated downtime Most common parts stocked locally our dealer network

Can existing plant controls integrate new crusher’s automation systems? Yes Our control system designed communicate via standard industrial protocols Modbus TCP/IP OPC UA allowing seamless integration into your central SCADA plant management system providing operators realtime performance data alarm notifications directly familiar interface