1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Is your coke handling operation plagued by persistent bottlenecks, начисление чрезмерных штрафов, и внеплановое обслуживание? Неэффективный скрининг напрямую влияет на вашу прибыль из-за потери продукта., повышенное потребление энергии для последующих процессов, и дорогостоящие простои из-за замены сит. Вы сейчас сталкиваетесь:

Перенос высоких штрафов: Ineffective separation leading to valuable coke breeze contaminating finished product or overloading crushers, reducing overall yield and saleable tonnage.
Преждевременный выход из строя колоды: Abrasive coke particles rapidly degrading standard screen panels, что приводит к частым, disruptive shutdowns for maintenance and high consumable costs.
Ослепление & Plugging: Moisture or sticky fines clogging screen apertures, drastically reducing effective screening area and throughput capacity.
Чрезмерная передача вибрации: Poorly isolated equipment sending damaging vibrations to support structures, creating safety concerns and necessitating costly structural reinforcement.

Право Вибрационный грохот кокса is not just a piece of equipment; it’s a critical process gatekeeper. How do you select a unit that maximizes uptime, protects product integrity, and delivers a measurable return on investment?

2. ОБЗОР ПРОДУКТА

Вибросито для кокса HeavyDuty отличается высокой производительностью., brute force screening machine engineered for the primary sizing and scalping of metallurgical coke. It separates crushed coke into precise fractions (например, доменный кокс, ореховый кокс, ветер) while efficiently removing fines.

Операционный рабочий процесс:
1. Введение в фид: Crushed coke is uniformly fed onto the inclined screen deck via a feed box or chute.
2. Стратификация & Разделение: Высокая интенсивность, linear or elliptical vibration stratifies material. Oversize particles travel rapidly across the deck surface while undersize material passes through the rugged panel apertures.
3. Выгрузка фракций: Separated material streams are discharged via distinct outlets into designated chutes or conveyors for further processing or stockpiling.

Область применения:
Primary sizing/scalping of metallurgical coke postcrusher.
Removal of coke breeze (010мм) from blast furnace feed stock.
Sizing of nut coke and other specific fractions.

Ограничения:
Not designed for fine screening below 3mm; alternative technologies like probability screens are recommended.
Requires controlled feed rate and uniformity for optimal performance; surge loads can reduce efficiency.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная система палуб | Техническая основа: Шары, сменная конструкция панели с использованием различных износостойких материалов | Операционная выгода: Enables rapid changeout of worn sections (<4 часы против. full deck replacement). Сокращает время простоя более чем 70% for maintenance events. | Воздействие на рентабельность инвестиций: Cuts labor costs and inventory holding costs for spare decks.

HighStrength Side Plates with Internal Reinforcements | Техническая основа: Конечно-элементный анализ (ВЭД)optimized steel plates with integrated ribbing | Операционная выгода: Withstands extreme dynamic loads from heavy coke lumps without fatigue cracking or deformation. | Воздействие на рентабельность инвестиций: Eliminates unscheduled downtime from structural failure and extends machine service life by years.

DualMass Vibrator System | Техническая основа: Two counterrotating shafts generating a linear force while minimizing power consumption | Операционная выгода: Обеспечивает стабильную, highGforce vibration for efficient stratification without transmitting destructive forces to the support structure. Your building frame is protected. | Воздействие на рентабельность инвестиций: Reduces energy use by up to 30% compared to bruteforce singlemass designs and removes need for costly structural upgrades.

AbrasionResistant Panel Options | Техническая основа: Panels available in AR400 steel, rubberclad steel, or polyurethane with varied aperture designs (square, slot) | Операционная выгода: Matches wear material to your specific coke abrasiveness and moisture profile to triple panel service life versus standard options. | Воздействие на рентабельность инвестиций: Directly lowers consumable costs per ton screened by optimizing the costtowearlife ratio.

Централизованная смазка & Точки мониторинга состояния | Техническая основа: Lube lines routed to all major bearing points with accessible vibration sensor ports | Операционная выгода: Enables proactive lubrication and realtime bearing health monitoring during operation, preventing catastrophic bearing failure. | Воздействие на рентабельность инвестиций: Превращает техническое обслуживание из реактивного в прогнозирующее, avoiding a single major bearing failure event that can cost over $50k in parts and lost production.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Наше решение для виброгрохота для кокса | Преимущество (% Улучшение) |
| : | : | : | : |
| Panel Service Life (Primary Deck) | 3 5 Месяцы | 9 14 Месяцы | +180% |
| Эффективность скрининга (for target fraction) | ~85% 90% Steady State| Последовательный >94% Steady State| +5 к +9% Урожай |
| Потребление энергии на тонну просеянной| Базовый уровень (100%)| Измерено при 7075% базового уровня| 25 к 30% |
| Annual Downtime for Screen Maintenance| 80 120 часов/год| 24 40 часов/год| 70% |
| Transmitted Force to Support Structure| Высокий (Requires heavy foundation) Drastically Reduced (Standard industrial floor suitable)| До 80% |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Модельный ряд & Емкость: Sizes from 1.2m x 3m to 2.4m x 6m; capacities from 200 TPH превышает 1500 TPH depending on aperture size and material gradation.
Водить машину & Власть: Dualmass vibrator driven by twin TEFC industrial motors. Power range from 15 кВт до 75 kW per motor based on machine size.
Строительство палубы: Multideck configuration (13 палубы). Side tensioned or boltdown panels in modular sections.
Характеристики материала: Mainframe constructed from M250 grade steel; side plates are minimum 20mm thick with internal reinforcements; Износостойкие вкладыши в точке подачи изготовлены из стали AR400..
Физические размеры & Масса: Значительно различается в зависимости от модели; example unit (1.8m x 4.8m): ~12m L x ~3m W x ~3m H; вес приблизительно. 18,000 кг.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.; имеются пыленепроницаемые корпуса; standard IP65 protection on electrical components.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

[Integrated Steel Mill – Blast Furnace Feed Prep] Испытание: A major mill experienced excessive fines (<10мм) in their BF charge due to an aging screen with severe blinding issues (~22% fines carryover), increasing fuel rate and reducing furnace efficiency.Решение: Installation of a primary Coke Vibration Screen featuring nonblinding polyurethane slot panels on the bottom deck.Результаты: Fines carryover reduced to <8%. Achieved payback in under 11 months through reduced coke rate and increased furnace productivity.

[Coke Production Plant – Product Classification] Испытание: A producer needed sharper separation between nut coke (1025мм) and blast furnace coke (>25мм) but faced rapid wear on traditional wire mesh panels requiring monthly changes.Решение: Implementation of a twodeck heavyduty unit with topdeck AR400 panels for scalp removal and bottomdeck rubberclad perforated panels for precise final sizing.Результаты: Panel life extended to over nine months per set while achieving a clean product split with less than 5% contamination between fractions.

7.КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our procurement model is designed for clarity and longterm partnership:

Ценовые уровни: Based on machine size/throughput capacity:
Standard Duty Units (1000 ТПХ)
Примечание: Pricing includes base machine with standard panel specification.

Дополнительные функции / Дополнения:
Dust encapsulation hoods
Advanced condition monitoring system
Specialized panel materials
Variable frequency drive packages

Пакеты услуг:
1.Соглашение о плановом техническом обслуживании
2.Программа комплектации деталей
3.Onsite Training

Варианты финансирования:
Гибкие структуры коммерческого лизинга доступны через наших партнеров.

8.Часто задаваемые вопросы

Q1.Are your Coke Vibration Screens compatible with existing chutework?
A1.Dimensional drawings are provided during the quotation phase allowing your engineering team can verify fit within your current layout

Q2.What is the expected impact on my plant's overall throughput?
A2.Field data shows that by eliminating blinding our units typically restore full design capacity often increasing overall plant throughput where screening was previously the bottleneck

Q3.How does lead time compare between standard versus custom configurations?
A3.Modular design allows us build most units within [XY weeks]. Fully custom modifications may extend this timeline which will be detailed upfront

Q4.What commercial terms do you offer?
A4.We provide firm fixedprice quotations valid [time period]. Payment terms are typically structured around milestones such as order confirmation shop readiness shipment

Q5.Do you provide installation supervision?
A5.Erection supervision commissioning support is available as an optional service package ensuring correct mechanical alignment electrical connection startup procedures