Certified Stone Crusher Machine | HighCapacity Primary & Решения для вторичного дробления

1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Растущие эксплуатационные расходы и непредсказуемые простои подрывают вашу совокупную производственную прибыль.? Для руководителей заводов и инженерных подрядчиков, the core challenges in primary and secondary crushing are quantifiable:
Внеплановые простои: Неисправности подшипников или износ компонентов могут привести к остановке всей вашей технологической линии., потери производственных и трудовых затрат в тысячи долларов в час.
Непоследовательный вывод & Загрязнение продукта: Колебания размера или твердости исходного сырья приводят к образованию некондиционного заполнителя., increasing waste and causing rejections from highvalue contracts.
Чрезмерное потребление энергии: Older or inefficient crushing chambers and drives consume disproportionate power, напрямую влияет на ваш показатель Costperton.
Высокая сложность обслуживания: Длинный, specialized procedures for wear part replacement or adjustment keep your team from proactive tasks.

Is your current crushing solution a recurring cost center rather than a reliable asset? The following certified stone crusher machine addresses these operational realities with engineered precision.

2. ОБЗОР ПРОДУКТА

This certified stone crusher machine is a heavyduty, jaw and cone crusher series designed for highvolume stationary crushing plants. Its design focuses on transforming blasted quarry rock or large river stone into consistent, specification aggregates for construction, дорожная база, и производство бетона.

Операционный рабочий процесс:
1. Первичное сокращение (Курсор челюсти): Большой загружаемый материал (до 1200мм) is compressed between a fixed and a reciprocating jaw plate, achieving the first stage of size reduction.
2. Передача материала: Crushed discharge from the primary unit is conveyed to a secondary screening stage.
3. Вторичное/Третичное дробление (Конусная дробилка): Oversize material from screens is directed to the cone crusher for further reduction in a compressive crushing chamber, producing precisely shaped end products.
4. Окончательный размер: Correctly sized aggregate is routed to final product stockpiles.

Область применения & Ограничения:
Объем: Идеально подходит для хард-рока (гранит, базальт), абразивные материалы, и переработанный бетон. Suited for stationary plant installation with integrated material handling systems.
Ограничения: Не спроектирован как мобильная гусеничная установка.. Maximum feed size and capacity are fixed by model selection; processing of clayheavy or highly moist feed may require prescreening.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Запатентованная геометрия дробильной камеры | Техническая основа: Computeroptimized kinematics and cavity profile | Операционная выгода: Delivers a consistent crush curve, reducing flaky or elongated particles in final aggregate | Воздействие на рентабельность инвестиций: Improves product marketability and reduces waste by up to 15%, на основе полевых данных.

HeavyDuty Integrated Main Frame | Техническая основа: Цельный, highintegrity steel casting with reinforced ribbing | Операционная выгода: Eliminates frame fatigue and misalignment under cyclical loading, ensuring longterm bearing alignment | Воздействие на рентабельность инвестиций: Extends structural service life beyond industry norms, защита ваших капиталовложений.

Автоматическая компенсация износа & Setting Regulation | Техническая основа: Hydraulic adjustment system with PLC interface | Операционная выгода: Allows operators to adjust crusher settings in minutes without manual shims, maintaining product gradation as wear parts age | Воздействие на рентабельность инвестиций: Сокращает время простоя регулировки примерно 70% and maintains consistent output quality.

DualPurpose Hydraulic Clearing & Защита от перегрузки | Техническая основа: Integrated hydraulic cylinders serve both for clearing tramp metal blockages and resetting the machine after an overload event | Операционная выгода: Clears a stalled cavity in under two minutes, protecting the drivetrain from catastrophic damage | Воздействие на рентабельность инвестиций: Prevents costly secondary damage to eccentric assemblies and shafts, minimizing major repair incidents.

Централизованная смазка & Точки мониторинга состояния | Техническая основа: Manifold system linking all major bearing points to a single greasing station with sensor ports | Операционная выгода: Включает безопасный, rapid routine maintenance and facilitates oil sample collection for predictive analysis | Воздействие на рентабельность инвестиций: Lowers scheduled maintenance time by 30% and enables proactive component replacement planning.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Certified Stone Crusher Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Доступность (Время работы)| 9294% | 96%+ | ~4% increase in productive hours |
| Тоннаж на кВтч| Базовый уровень, зависящий от сайта +15% improvement target based on chamber efficiency metrics |
| Износ части срока службы (Мн18/22)| Varies with abrasiveness +2035% longer life demonstrated in comparative field trials |
| Среднее время ремонта (среднее время восстановления)| 812 hours for major adjustments 50% reduction in critical downtime |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: 200 1,800 тонн в час (зависит от модели).
Требования к питанию: 90 450 привод электродвигателя кВт; standard supply 50/60Hz, customizable voltage.
Кормовое отверстие (Челюсть): Ranges from 900mm x 600mm up to 1500mm x 1300mm.
Максимальный размер подачи: До 8085% of crusher inlet dimensions.
Характеристики материала: Highgrade alloy steel main frame; Износостойкие вкладыши из марганцовистой стали (Mn18Cr2/Mn22Cr2 optional); Эксцентриковый вал из кованой легированной стали.
Физические размеры (Пример модели): Приблизительно. L10m x W4m x H5m (including drive guards).
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°C до +45°C.; пылезащищенные подшипники; доступны дополнительные системы отопления/охлаждения.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Granite Quarry Operation – Southeast Asia

Испытание: A large granite quarry faced frequent liner fractures in their secondary crushers due to uncrushable material ingress, causing weekly stoppages averaging 6 hours each.
Решение: Implementation of our certified stone crusher with its dualpurpose hydraulic overload protection system.
Результаты: В первый год эксплуатации, zero downtime events were recorded from tramp metal or overloads. Unplanned stoppages related to the secondary circuit fell by over 95%, contributing to an estimated additional 12,000 tonnes of annual output.

Urban Recycled Aggregate Producer – Europe

Испытание: Processing demolished concrete with inconsistent reinforcement levels led to poor product shape and high wear costs on existing equipment.
Решение: Installation of a primary jaw crusher model equipped with automated wear compensation and a heavyduty clearing system.
Результаты: Кубичность продукта улучшена более чем 22%, meeting strict local authority specifications for road base. Wear part consumption decreased by an average of 28%, significantly lowering costpertonne for recycled material.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our certified stone crushers are offered under clear commercial terms designed for capital project planning:

Ценовые уровни: Structured across three primary capacity classes—HighCapacity Primary (>1000т/ч), Standard Stationary Plant (3001000т/ч), and Compact Configuration (<300т/ч). Detailed quotations are provided upon review of your specific feed material analysis and output requirements.
Дополнительные функции: Телематический пакет удаленного мониторинга; автоматические системы смазки; special alloy wear liner upgrades; dust suppression sealing kits; custom discharge conveyor fittings.
Пакеты услуг:
Платиновая поддержка: Включает плановые проверки, parts discounting priority access to field service engineers
Золотая поддержка: Covers annual inspection plus discounted parts
Базовая гарантия: Standard manufacturer’s warranty covering defects in materials/workmanship
Financing Options Available through partnered financial institutions including equipment leasing capital expenditure loans

Часто задаваемые вопросы

What type of drive system is used?
Machines are equipped with direct Vbelt drives from TEFC electric motors This configuration provides proven reliability efficient power transmission allowing for some load variation

Can this crusher replace our existing model without plant redesign?
Dimensional drawings foundation loadings are provided for evaluation While frames are robust designs often require new foundations feed arrangements due optimized geometry We provide full installation documentation

How does automated wear compensation affect product consistency?
The hydraulic setting adjustment system allows operators maintain closed side setting CSS within +/3mm tolerance as liners wear This translates stable product gradation throughout liner life reducing need constant manual checks

What is included standard warranty?
Standard coverage includes months operation or hours runtime whichever comes first covering major components frame eccentric assembly against defects Optional extended warranties available

Do you provide sample testing pilot studies?
Yes we can arrange testing representative samples our facility provide detailed report predicted performance wear rates based actual material analysis

What lead time expected delivery?
Lead times vary capacity model current production schedule Typically range weeks standard configurations Custom configurations may require additional time

Are spare parts readily available global distribution network?
We maintain centralized regional warehouses critical wearing mechanical parts ensuring availability Genuine OEM parts recommended guarantee performance longevity