1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Управление шлаком является критическим, но дорогостоящим узким местом. Вы столкнулись с этими постоянными эксплуатационными проблемами??
Высокие затраты на истирание: The extreme abrasiveness of slag rapidly wears down crusher components, что приводит к частым, unplanned maintenance stops and soaring spare parts expenditure.
Непредсказуемая подача & Время простоя: Inconsistent slag feed size and occasional tramp metal cause blockages and damage, resulting in hours of lost processing time per incident.
Throughput Inefficiency: An underperforming crusher creates a backlog at the slag yard, delaying material recovery for resale or further processing and tying up capital in static inventory.
Пыль & Экологический контроль: Dry slag processing generates significant fugitive dust, создание опасности для здоровья, риски соблюдения экологических требований, and site cleanup costs.

Is your current solution equipped to handle the specific demands of slag? Can you reduce your costpertonne while increasing plant availability?

2. ОБЗОР ПРОДУКТА

A CE Marked Slag Crusher Plant is a stationary or semimobile crushing system specifically engineered for the primary, вторичный, or tertiary reduction of metallurgical slag (доменная печь, стальная печь). Its design prioritizes durability against abrasion and shock loads from uncrushable materials.

Операционный рабочий процесс:
1. Feed material is loaded via excavator or wheel loader into a heavyduty vibrating grizzly feeder.
2. The prescreener removes fine fractions and directs oversize slag to the core crusher—typically a robust jaw crusher for primary duty or an impact crusher for secondary applications.
3. The crushed product is conveyed to subsequent screening units for precise size classification.
4. Onboard magnetic separation can be integrated to recover residual metal, enhancing product purity and value.
5. Sized aggregate is stockpiled via radial or stacker conveyors for dispatch.

Область применения: Обработка доменной печи (лучший друг) шлак, steelmaking (конвертер/ЭДП) шлак, and nonferrous slags into valuable aggregate for construction, дорожная база, or cement raw feed.

Ограничения: Not designed for primary rock mining or processing of highly plastic or claybound materials. Maximum input size is constrained by the specific plant model’s primary crusher opening.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Колосниковый питатель для тяжелых условий эксплуатации | Техническая основа: Highstrength steel grids with stepped grizzly bars | Операционная выгода: Effectively scalps fines and reduces direct load on the primary crusher, while absorbing impact from large chunks | Воздействие на рентабельность инвестиций: Продлевает срок службы футеровки дробилки до 30% and improves overall system throughput efficiency.

AbrasionResistant Crusher Geometry | Техническая основа: Optimized crushing chamber design with reinforced wear plates & replaceable liners in highmanganese or alloy steel | Операционная выгода: Maintains consistent product gradation over extended periods despite abrasive feed | Воздействие на рентабельность инвестиций: Reduces liner changeout frequency by an average of 25%, lowering labor costs and parts inventory.

Интегрированная металлическая ловушка & Release System | Техническая основа: Hydraulic or mechanical uncrushable relief mechanism coupled with permanent overband magnet | Операционная выгода: Automatically rejects tramp metal to prevent catastrophic damage; magnet recovers valuable ferrous scrap | Воздействие на рентабельность инвестиций: Eliminates costly rotor or jaw damage repairs; recovered metal provides ancillary revenue stream.

Закрытая транспортировка & Пылеподавление | Техническая основа: Dusttight conveyor transfers with strategically placed spray nozzles or bag filter connections (необязательный) | Операционная выгода: Significantly contains dust at transfer points, ensuring a cleaner, более безопасный сайт | Воздействие на рентабельность инвестиций: Reduces water consumption vs. manual spraying and minimizes risk of noncompliance with industrial air quality standards.

Централизованная система управления ПЛК | Техническая основа: Программируемый логический контроллер с сенсорным экраном HMI для мониторинга нагрузок двигателя, скорость конвейера, и уровни бункеров | Операционная выгода: Enables singleoperator control of the entire circuit for optimized performance and quick fault diagnosis | Воздействие на рентабельность инвестиций: Lowers personnel requirements per shift and reduces mean time to repair (среднее время восстановления) by providing clear operational data.

CE сертифицированная безопасность & Охрана | Техническая основа: Полное соответствие Директиве ЕС по машинному оборудованию. (2006/42/ЕС) including emergency stops, mechanical locking devices, and mandatory guarding on all rotating parts | Операционная выгода: Provides a verifiably safe working environment for maintenance and operations staff | Воздействие на рентабельность инвестиций: Mitigates risk of workplace accidents, associated downtime, and liability.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Typical Crusher Plant) | CE Marked Slag Crusher Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Liner Life in Slag Duty| Standard manganese liners lasting ~60k tonnes| Proprietary alloy/HD manganese liners in optimized geometry| +40% к +60% increased lifetime |
| Доступность системы| ~85%, factoring in wear part changes & засоры| ~93%, due to quickwear change designs & защита от металлолома| +8 percentage points improvement |
| События, связанные с повреждением металла бродягами| 24 significant incidents per year requiring major intervention| 75% reduction in related downtime |
| Выбросы пыли в пунктах перевалки| Often reliant on basic water sprays with variable results| Engineered containment with controlled suppression/filtration options| До 90% reduction in ambient PM10 levels (зависит от сайта) |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Настраивается из 80 слишком 400 тонн в час (ТПХ), в зависимости от размера сырья и требуемой градации продукта.
Требования к питанию: Общая установленная мощность обычно составляет 150 кВт – 450 кВт. Plants are configured for standard industrial supplies (например, 400В/50 Гц).
Варианты первичной дробилки: Курсор челюсти (Feed opening up to 1200x800mm) or Horizontal Shaft Impact Crusher (Rotor diameter up to 1300mm).
Характеристики материала: Critical wear components constructed from HB500+ abrasionresistant steel; frames from S355JR structural steel.
Физические размеры: Modular design adaptable to layout; typical footprint range from 15m x 25m to 25m x 45m for full circuit including conveyors.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +40°С.; electrical components rated IP54 minimum for dust/moisture protection.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Завод по переработке шлака сталелитейного завода | Испытание: A European steel producer faced excessive downtime due to tramp metal damaging their existing crusher and poor product shape limiting aggregate sales value. Their manual dust control was insufficient.| Решение: Implementation of a CE Marked Slag Crushing Plant featuring an impact crusher with hydraulic overload protection, an aggressive magnetic separator, and a fully enclosed fines conveyor with bag filter.| Результаты: Tramp metalrelated stoppages were eliminated. The improved cubical product shape commanded a €2/tonne premium in the market. Dust emissions were brought within strict local limits without manual watering.

Independent Aggregate Producer Recycling Landfilled Slag | Испытание: An operator processing historic landfill slag needed extreme durability against highly variable feed material containing rebar chunks and dirt clods.| Решение: A heavyduty jaw crusherbased CE Marked plant was selected for its robust frame design integrated prescreening grizzly feeder automatic metal release system.| Results The plant achieved consistent throughput of challenging material Spare part consumption decreased by an estimated compared to their previous mobile unit allowing profitable processing of previously uneconomic stockpiles

Cement Plant Raw Feed Preparation Challenge A cement manufacturer sought reliable precrushing of granulated blast furnace slag as SCM supplementary cementitious material but required very low iron contamination Solution Installation of twostage crushing circuit jaw cone with powerful magnetic separation after each stage Results Iron content in final crushed slag was reduced ensuring optimal performance as SCM while recovered scrap provided additional revenue Plant availability exceeded

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Pricing tiers are primarily defined by capacity throughput robustness

• Base Tier Standard Duty Plants TPH range Ideal for consistent lowerabrasion BF granulated slag
• Mid Tier HeavyDuty Plants TPH range Includes enhanced wear packages larger magnets ideal mixed BFEAF slags
• Premium Tier Custom HighAvailability Plants TPH Fully enclosed circuits advanced automation redundant systems

Optional Features Hydraulic adjustment systems dust filtration modules sound attenuation enclosures remote monitoring telematics packages winterization kits

Service Packages Extended warranty plans scheduled maintenance contracts liner changeout service bulk spare parts agreements

Financing Options Available capital equipment leasing structures operating lease agreements tailored support project financing models

8 Часто задаваемые вопросы

What does CE Marking mean specifically this plant
CE Marking confirms this plant meets all essential health safety requirements EU Machinery Directive This includes verified documentation risk assessment technical file conformity procedures It mandatory legal market within European Economic Area provides clear compliance framework your safety audits

How does this plant handle wet sticky slag
While designed primarily dry freeflowing material optional features include heated chutes vibratory dischargers specific conveyor types mitigate adhesion For consistently highmoisture feeds consultation required determine optimal pretreatment screening configuration

What ongoing operational training provided
Comprehensive handover includes minimum two days onsite training operations maintenance teams covering daily checks troubleshooting safety procedures Detailed operation maintenance manuals digital formats also supplied Optional extended training available

Can existing conveyors screening units integrated new crushing island
Yes modular design allows integration certain existing infrastructure Site survey engineering review required confirm compatibility feed rates transfer heights electrical controls ensure optimal system performance

What typical lead time supply installation
Lead times vary configuration complexity Standard plant designs typically available within weeks exworks following order Custom solutions may require months Installation commissioning supervised our engineers typically requires weeks depending site readiness