1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing the high costs and operational disruptions inherent in primary crushing? Непостоянный размер корма, абразивные руды, and unplanned maintenance create significant bottlenecks. Рассмотрим эти общие проблемы:
Чрезмерное время простоя: Unplanned liner changes and mechanical failures halt your entire processing line, потери в производстве обходятся тысячами в час.
Непредсказуемый результат: Fluctuations in gradation and capacity disrupt downstream milling and separation efficiency, compromising final product quality.
Spiraling Operating Costs: Преждевременный износ подбарабаний и кожухов, coupled with high energy consumption per ton, erodes your profit margins.
Безопасность & Трудоемкость: Traditional adjustment and maintenance procedures increase risk exposure and require skilled personnel for manual interventions.

Является ли ваша нынешняя первичная дробилка надежным активом или постоянным источником затрат и задержек?? Надежный, wellengineered CE Marked Gyratory Crusher is not merely a purchase; it's a strategic investment in plant stability and throughput.

2. ОБЗОР ПРОДУКТА

А CE Marked Gyratory Crusher это тяжелая работа, continuousduty primary crushing machine designed for the first stage of size reduction in largescale mining and aggregate operations. Its core mechanism involves a gyrating mantle within a concave hopper, applying compressive force to break large feed material (часто превышающий 1 метр) down to a manageable product for secondary crushing.

Операционный рабочий процесс:
1. Потребление корма: Рунофайн (ПЗУ) ore or large quarry rock is directed into the top of the crusher’s deep, rugged concave.
2. Сжимающее дробление: The eccentrically gyrating mantle repeatedly approaches and recedes from the concave walls, applying progressive compression to fracture the material.
3. Увольнять: Crushed product gravitates through the narrowing gap at the bottom (закрытая установка) and exits the crushing chamber for further processing.

Область применения: Идеально подходит для крупнотоннажных перевозок (1,500+ т/ч) applications with hard, абразивные материалы, такие как гранит, железная руда, медная руда, and gold ore. Best suited for fixedplant installations.

Ключевые ограничения: Not designed for portable plants or recycling applications with high volumes of tramp metal. Requires a substantial capital investment and engineered foundation.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Patented QS™ Quattro Movement | Техническая основа: Optimized eccentric throw & stroke combination | Операционная выгода: Generates a more aggressive crushing action at the top of the chamber for increased capacity while maintaining controlled discharge grading. | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 10% higher throughput compared to conventional gyratory designs with identical feed openings.

Система удержания вкладыша (LRS) | Техническая основа: Mechanically locks concave segments without use of backing material (например, epoxy or zinc). | Операционная выгода: Сокращает время замены вкладыша до 50% and eliminates hazardous chemical handling. Your maintenance crew can execute safer, faster replacements. | Воздействие на рентабельность инвестиций: Direct labor cost savings and increased crusher availability contribute significantly to lower cost per ton.

Integrated Smart Station (ISS) | Техническая основа: Centralized PLCbased control hub monitoring mainshaft position, lubrication pressure/temperature, потребляемая мощность, and bearing condition. | Операционная выгода: Provides realtime operational data and diagnostics to your plant managers, enabling predictive maintenance and preventing catastrophic failures. | Воздействие на рентабельность инвестиций: Минимизирует незапланированные остановки; industry case studies correlate ISS use with a 30% reduction in major mechanical downtime events.

Hydroset® Удаление бродяг & Регулировка настроек | Техническая основа: Hydraulic cylinder supports the mainshaft for instantaneous clearing of uncrushable material and remote adjustment of the closedside setting (CSS). | Операционная выгода: Operators can clear a stalled chamber or finetune product size from the control room in minutes without entering the crusher bay. | Воздействие на рентабельность инвестиций: Eliminates manual jacking operations, enhancing safety and maximizing productive uptime between shifts.

Spirally Grooved Mainshaft Bearing | Техническая основа: Precisionengineered grooves ensure optimal oil film distribution across the entire bearing surface under extreme load. | Операционная выгода: Extends bearing service life under continuous heavy load cycles by reducing metaltometal contact points that cause wear. | Воздействие на рентабельность инвестиций: Defers major capital overhauls; documented instances show bearing life extensions of 1520% in comparable duty cycles.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартный эталон отрасли | CE Marked Gyratory Crusher Solution | Документированное преимущество |
| : | : | : | : |
| Доступность (%) | 92 94% среднегодовое значение | >96% annual average achievable| +24% улучшение |
| Время смены вкладыша (Часы) | 36 48 hours for full concave/mantle set| <24 hours with LRS system| ~50% снижение |
| Энергопотребление (кВтч/т) Зависит от материала.| Базовый уровень = 100%| Среднее снижение 57% за счет оптимизированной кинематики| ~57% improvement |
| Среднее время между отказами (среднее время безотказной работы) Основные компоненты| Standard interval based on OEM schedule.| До 20% longer intervals via enhanced bearing & monitoring systems.| +20% extension |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Диапазон мощности: Modeldependent from ~1,500 to over 10,000 метрические тонны в час.
Кормовое отверстие: Ranges from 600mm x 1400mm up to 1800mm x 4500mm.
Мощность двигателя: Обычно между 300 кВт и 1,000+ кВт в зависимости от размера модели.
Общий вес: Примерно от 150 тонн до более 500 tonnes for largest models.
Основные характеристики материалов: Основная рама из высокопрочной литой стали; Аустенитная марганцевая сталь (АМС) or patented alloy concaves/mantles; forged alloy steel mainshaft.
Диапазон рабочих температур: Lubrication system engineered for stable operation from 20°C to +50°C ambient conditions.
Согласие & Сертификация: CE Marking confirms conformity with EU safety health & environmental protection directives (Machinery Directive).

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Copper Mine Expansion – Throughput Constraint

Испытание: Крупное производство меди, необходимое для увеличения производительности завода на 25% but was constrained by their existing primary crushing circuit’s peak capacity.
Решение: Installation of a new largecapacity CE Marked Gyratory Crusher with an optimized stroke profile.
Результаты: Достигнута устойчивая пропускная способность на проектной мощности +28%. Consistent product gradation improved SAG mill feed stability.

Granite Aggregate Quarry – Operating Cost Reduction

Испытание: High liner wear costs and extensive downtime for manual CSS adjustments were making primary crushing economically inefficient.
Решение: Retrofitted an existing gyratory crusher with modern liners featuring an LRS system paired with an automated Hydroset system.
Результаты: Время замены вкладыша уменьшено с 40 к 18 часов на мероприятие. Remote CSS adjustments saved an estimated 120 labor hours annually while optimizing yield for premium products.

Iron Ore Processing – Reliability Focus

Испытание: Unpredictable bearing failures in a harsh environment caused catastrophic downtime events averaging over one week per incident.
Решение: Procurement of a new CE Marked Gyratory Crusher featuring an advanced spirally grooved mainshaft bearing design coupled with Integrated Smart Station monitoring.
Результаты: Predictive alerts from ISS allowed planned interventions during scheduled stops. Bearing service life increased by an average of three months between planned services over previous models used onsite.

КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Цены на оборудование зависят от размера/мощности.:
Уровень I (6тыс. тонн в час): Customengineered solutions for megaprojects

Дополнительные функции:
Automated Wear Monitoring System
Уплотнительный пакет для пылеподавления
Extended Wear Component Kits

Пакеты услуг:
1.Базовое гарантийное покрытие
2.Planned Maintenance Agreement – includes scheduled inspections & скидки на запчасти
3.FullService Contract – covers parts & labor under fixed annual cost

Financing Options are available through partner institutions including equipment leasing structures tailored to project cash flow profiles or traditional term loans secured against machinery assets

Часто задаваемые вопросы

Q1 What does 'CE Marking' specifically guarantee about this gyratory crusher?
A1 CE Marking confirms compliance with mandatory European Union directives related primarily to machinery safety (2006/42/ЕС). It assures that essential health,безопасность,and environmental protection requirements have been met during manufacture including risk assessment documentation available upon request

Q2 How does this equipment integrate into our existing PLC/SCADA control system?
A2 The crushers are equipped standard industrial communication protocols such as Profibus Modbus TCP/IP Ethernet/IP allowing direct integration into most modern plantwide control systems via its onboard Integrated Smart Station interface module

Q3 What typical lead times apply from order placement commissioning?
A3 Lead times vary significantly based model complexity current manufacturing load Standard Tier II models generally have lead time between months months Large Tier III custom units may require months engineering fabrication delivery Project planning should account these timelines accordingly

Q4 Are performance guarantees offered regarding throughput liner life?
A4 Yes performance guarantees regarding rated capacity power consumption are standard commercial terms Guarantees specific wear rates consumables like liners are typically offered as separate negotiated agreements based agreed reference operating conditions feed material characteristics

Q5 What level foundation preparation required installation?
A5 Detailed geotechnical foundation drawings specifications are provided part technical documentation package Foundations typically require significant mass reinforced concrete designed absorb dynamic loads transmit them substrate Professional civil engineering review sitespecific conditions mandatory prior installation