1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you managing a highvolume gold operation where consistent throughput and recovery rates are compromised by inefficient material scrubbing and classification? Operational bottlenecks at 500 TPH can translate to significant revenue loss. Рассмотрим эти общие проблемы:
Непоследовательный фид & ClayBearing Material: Variable ore with high clay content can blind screens, reduce scrubbing efficiency, and lead to gold losses in the undersize fraction.
Высокая вода & Потребляемая мощность: Traditional washing plants often operate with fixed flow rates and nonoptimized pump systems, leading to unsustainable utility costs.
Чрезмерное время простоя для технического обслуживания: Poorly designed trommels and scrubbers with inadequate wear protection require frequent liner changes and component repair, halting your primary production line.
Difficulty Meeting Environmental Compliance: Managing water recycling and tailings from a highcapacity plant is complex; inefficient solids removal overloads settling ponds and filtration systems.

How do you ensure your 500 TPH operation maximizes gold recovery while controlling operational expenditure and maintaining continuous runtime? The solution requires a purposeengineered washing plant designed for industrialscale efficiency.

2. ОБЗОР ПРОДУКТА

The CE Marked 500 TPH Gold Mining Washing Plant is a complete, modular processing system engineered for the primary scrubbing, clay breakdown, size classification, and material preparation of alluvial or hard rock gold ores. It serves as the critical frontend to your recovery circuit, ensuring optimal feed material for downstream concentration units like centrifugal concentrators or sluice arrays.

Операционный рабочий процесс:
1. Кормить & Primary Scrubbing: Runofmine ore is introduced into a robust trommel scrubber, where lifters aggressively break down clay conglomerates and soft oxides.
2. Классификация размеров: The rotating trommel screen separates material into two key streams: негабаритный (gravels/rocks) and undersize (песок, ил, and goldbearing fines).
3. Погрузочно-разгрузочные работы: Oversize material is conveyed to waste stockpile. The undersize slurry is efficiently distributed to subsequent recovery modules.
4. Optional Secondary Screening: A vibrating screen deck can further classify undersize material to optimize feed grade for specific recovery technologies.
5. Управление водными ресурсами: Effluent is channeled to a integrated settling/sump system for water recycling, minimizing fresh water requirements.

Область применения & Ограничения:
Объем: Ideal for alluvial/eluvial deposits, weathered saprolite zones, and placer operations requiring highvolume clay removal. Effective as a preconcentration plant for hard rock operations where ore requires liberation.
Ограничения: Not a standalone recovery solution; requires downstream gold capture units. Performance is dependent on accurate feed characterization (содержание глины, влага, rock size distribution).

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HeavyDuty Trommel Scrubber | Техническая основа: Variablespeed drum drive with internal lifters and spray bars | Операционная выгода: Adjustable retention time ensures complete disintegration of claybound ores without overscrubbing softer minerals | Воздействие на рентабельность инвестиций: Increases effective feed grade to recovery circuits by up to 30%, reducing load on downstream equipment.

Модульная конструкция салазок | Техническая основа: Preassembled structural steel skids with integrated walkways and connection points | Операционная выгода: Reduces site installation time by an estimated 60% compared to fieldfabricated plants | Воздействие на рентабельность инвестиций: Lowers capital installation costs and accelerates timetoproduction.

HighEfficiency Pump System | Техническая основа: Частотно-регулируемые приводы (VFD) on slurry pumps matched to system curve requirements | Операционная выгода: Operators can precisely match power draw to feed rate, eliminating energy waste during partial load conditions | Воздействие на рентабельность инвестиций: Полевые данные отображаются до 25% reduction in pumping energy consumption over fixedspeed systems.

Улучшенная защита от износа | Техническая основа: Bolton wear liners on scrubber interior, screen sections, and slurry launders made from AR400 steel or polyurethane composites | Операционная выгода: Liner replacement is simplified, reducing mean time to repair (среднее время восстановления) during scheduled maintenance | Воздействие на рентабельность инвестиций: Extends service intervals by approximately 40%, decreasing annual parts expenditure and labor hours.

Интегрированная система рециркуляции воды | Техническая основа: Multistage settling tanks with flocculant dosing points for rapid solids settlement | Операционная выгода: Clarified water recirculation reduces fresh water demand by over 80% in closedloop configurations | Воздействие на рентабельность инвестиций: Drastically lowers water sourcing costs and simplifies permitting for environmental compliance.

CE Certified Safety & Система управления | Техническая основа: Centralized PLC control panel with motor protection devices, аварийная остановка, and guarding per EU Machinery Directive | Операционная выгода: Provides a safe operating environment with clear system diagnostics, reducing operational risk | Воздействие на рентабельность инвестиций: Mitigates potential for costly accidents and ensures market access within regulated regions.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Завод ТПХ) | Our CE Marked 500 TPH Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Clay Disintegration Efficiency| ~7080% liberation after first pass| >95% liberation after first pass| +18% улучшение |
| Total Installed Power Draw| ~450500 kW typical| ~380420 kW optimized design| До 15% снижение |
| Average Liner Life (барабан)| 800 1,200 часы| 1,500 1,800 часы| +50% улучшение |
| OnSite Installation Time| 45 weeks with full crew| 23 weeks with reduced crew| ~40% faster deployment |
| Water Consumption per Tonne| ~34 m³/tonne in open circuit|<1 m³/tonne in closed circuit|<75% снижение |

_Based on standardized testing with mediumplasticity clay samples._

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная производительность обработки: 500 тонн в час (dry feed basis).
Trommel Scrubber Dimensions: Диаметр: 3.0м; Длина: 10м; Мощность привода: 2 x 110kW motors with VFD control.
Screen Classification: Trommel screen aperture sizes configurable from 10mm to 50mm; Optional secondary vibrating screen (3m x 2m) available.
Требования к питанию: Total Connected Load approximately 480kW; Main Supply Voltage 400V/50Hz or 480V/60Hz (настраиваемый).
Характеристики материала:
Основная рама & Skids : Painted structural steel (S355).
водопад & прачечные : AR400 wear steel (6mm minimum).
Trommel Shell : Mild steel with bolton liner system.
Физические размеры (Модульный): Comprised of 4 main skids; Largest skid footprint approx 12m (л) x 4m (Вт) x 5m (ЧАС).
Экологический рабочий диапазон:
Ambient Temperature Range : 20°С до +45°С
Dust Emissions Control : Fully enclosed conveyor transfer points
Noise Level at 10 метры <85 дБ(А)

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

West African Alluvial Gold Operation

Challenge A largescale placer mine faced severe downtime due to sticky clay blinding their screening system every 72 hours Recovery rates dropped as fine gold was lost with the discarded undersize material
Solution Implementation of the CE Marked 500 TPH plant featuring the heavyduty trommel scrubber with intensive spray bars The modular design allowed integration into their existing conveyor network within 16 дни
Results Clay blinding was eliminated extending continuous runtime to over 720 hours between planned maintenance Overall recovery yield improved by an estimated 22 due to more effective liberation of fine gold

Southeast Asian Saprolite Processing Plant

Challenge Processing deeply weathered ore required excessive water use creating tailings management issues that threatened their operating license Fresh water costs were prohibitive
Solution The washing plant was configured with the integrated highcapacity water recycling system including flocculant dosing automation This created a nearclosed water loop
Результаты. Потребление пресной воды сократилось примерно 15 million liters per day to under 3 million liters Tailings pond area required was reduced by 60 обеспечение соблюдения

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing is structured around core configuration needs

Base Plant Tier Includes the primary trommel scrubber module feed hopper oversize conveyor undersize slurry distribution launder basic control system

Premium Plant Tier Adds the secondary vibrating screen module fully automated polymer dosing system advanced PLC control with data logging remote monitoring capability extended wear package on critical components

Service Packages Available options include supervised installation commissioning operator training programs annual inspection contracts guaranteed spare parts delivery within 48 часы

Financing Options Flexible commercial arrangements can be discussed including leasing structures milestonebased project payment plans or tradein programs for existing equipment

8 Часто задаваемые вопросы

What upstream equipment is required To operate at full capacity this plant typically requires a consistent feed provided by a large frontend loader or a properly sized apron feeder from a surge bin

Can this plant be reconfigured for different ore types Yes The trommel screen panels spray bar configuration scrubber speed are adjustable Modularity allows adding or removing classification stages based on specific deposit characteristics

How does CE marking benefit us as an international operator CE certification demonstrates compliance with stringent European health safety environmental standards It reduces your regulatory risk facilitates equipment insurance often simplifies importation into other global markets requiring certified machinery

What are the typical ongoing operational costs Primary costs are power wear liners replacement parts electricity consumption averages between kWh per tonne processed depending on ore hardness Liner life expectancy detailed in specifications allows accurate cost forecasting

What site preparation is required A level compacted pad capable of supporting loaded skids foundations for any optional fixed structures such as settling tanks Adequate fresh water supply initial fill power connection point as per specification sheet

Is operator training provided Yes Comprehensive training onsite during commissioning covering normal operation routine maintenance procedures troubleshooting safety protocols is included Documentation includes full operational manuals parts lists schematic diagrams