1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Масштабирование операции по добыче золота до 500 TPH introduces significant logistical and operational complexities. Сталкиваетесь ли вы с этими критическими проблемами??

High Capex & Shipping Delays: Procuring and shipping a largescale plant often involves multiple vendors, complex customs, and extended lead times, delaying your project's revenue phase.
OnSite Assembly Complexity: Modular plants that require extensive welding, выравнивание, and commissioning onsite lead to prolonged downtime, labor overruns, and safety risks.
Непоследовательное обращение с кормом: At 500 ТПХ, variations in clay content, распределение частиц по размерам, or oversize material can rapidly choke conventional scrubbers and screens, causing systemic failure and costly stoppages.
Suboptimal Recovery in Coarse Fractions: Inefficient scrubbing and screening can leave gold locked in conglomerates or behind undersized trommel screens, напрямую влияет на общий уровень восстановления и прибыльность.
Операционная негибкость: Fixedconfiguration plants struggle to adapt to changing ore body characteristics or seasonal water availability, locking you into a single processing mode.

Главный вопрос для руководителей предприятий:: how do you deploy a reliable, highcapacity washing plant that minimizes shipping risk, accelerates commissioning, and maximizes recovery from variable feed?

2. ОБЗОР ПРОДУКТА

The Bulk 500 Tph Gold Mining Washing Plant is a preassembled, модульная система обработки, предназначенная для первичной очистки, скрининг, and gravity concentration of alluvial or eluvial goldbearing material. Engineered for rapid deployment and highvolume throughput.

Операционный рабочий процесс:
1. Кормить & Предварительный скрининг: Runofmine material is fed via apron feeder onto a primary vibrating grizzly to remove extreme oversize (+200мм).
2. Интенсивная очистка: Material reports to a heavyduty rotary scrubber for aggressive attritioning to break down clays and cemented conglomerates.
3. Точное разделение размеров: Discharged slurry is processed by a highcapacity trommel screen with multiple deck sections (например, +75mm waste rock exit; 75mm+10mm intermediate fraction; 10мм штрафа).
4. Концентрация & Обезвоживание: The critical 10mm fraction is routed to a series of sluices or jigs for gold recovery. Coarse fractions can be further scanned or stockpiled.
5. Управление хвостохранилищами: Effluent water and fines are directed to a settling pond or optional cyclone/water clarification module for recycling.

Область применения & Ограничения:
Объем: Ideal for largescale alluvial/eluvial deposits with high clay content requiring intensive liberation. Suitable for both fixed plant installations and semimobile mining campaigns.
Ограничения: Не предназначен для тяжелого рока. (жила) переработка руды. Performance is contingent on feed characteristics like clay plasticity and rock abrasiveness. Requires consistent water supply or closedloop system integration.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модульная конструкция салазок | Техническая основа: Structural steel skids with prealigned mounting points & integrated walkways | Операционная выгода: Сокращает время сборки на месте до 70%, minimizes heavy lift requirements, enhances worker safety during installation | Воздействие на рентабельность инвестиций: Faster timetoproduction reduces financing costs and accelerates revenue generation.

Роторный скруббер для тяжелых условий эксплуатации | Техническая основа: Highlift flight design with reinforced wear plates driven by hydrostatic drive system | Операционная выгода: Provides consistent torque under variable load conditions for complete clay disintegration without bogging down | Воздействие на рентабельность инвестиций: Maximizes gold liberation from cemented material directly boosting overall recovery yield.

MultiStage Trommel Screen | Техническая основа: Segmented screen decks with replaceable polyurethane panels; independent drive system | Операционная выгода: Enables precise separation of waste rock (+75мм), scannable gravels (75мм+10мм), and goldbearing sands (10мм) in one unit | Воздействие на рентабельность инвестиций: Reduces downstream equipment load and improves concentration efficiency by isolating target fractions.

Централизованная система управления ПЛК | Техническая основа: Automated control of feed rate, scrubber torque, water addition via industrial PLC with HMI interface | Операционная выгода: Allows operators to optimize process parameters in realtime from a single station; includes fault diagnostics | Воздействие на рентабельность инвестиций: Lowers labor requirements per ton processed and reduces human error leading to more stable operation.

PrePiped Water & Slurry Circuitry | Техническая основа: Major intermodule piping (water supply, slurry lines) preinstalled on skids prior to shipment | Операционная выгода: Dramatically reduces onsite plumbing work; enables pressure testing prior to dispatch ensuring leakfree startup | Воздействие на рентабельность инвестиций: Cuts commissioning time by weeks and eliminates associated piping labor costs.

Reinforced Structural Fabrication | Техническая основа: Конечно-элементный анализ (ВЭД)optimized frames designed for dynamic loads during transport & операция | Операционная выгода: Withstands stresses of sea freight & overland transport without distortion; ensures longterm structural integrity under continuous use | Воздействие на рентабельность инвестиций: Eliminates costly remedial steelwork onsite; extends plant service life reducing lifecycle cost.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (Модульный завод) | Масса 500 Решение для промывочной установки для добычи золота Tph | Преимущество (% Улучшение) |
| : | : | : | : |
| Время ввода в эксплуатацию на месте (с момента доставки) | 812 недели (welding/alignment/piping) | 23 недели (bolting/pretested connections)| До 75% Быстрее |
| Эффективность распада глины (for high plasticity feed) ~90% liberation after retention time ~95%+ liberation after retention time| ~57% higher recovery potential |
| Shipping Volume Optimization (Total TEU estimate) Typically requires bespoke packing/disassembly Fully containerized on custom skids within standard HLO dimensions| До 30% reduction in freight volume/cost |
| Оперативная доступность (Scheduled runtime %) Обычно 92% via robust grizzly/scrubber interface & ПЛК-управление| ~8% increase in productive hours |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная мощность: 500 тонн в час (Сухая кормовая основа).
Максимальный размер подачи: Up to 250mm lump size.
Требования к питанию: Приблизительно. 750900 кВт общая установленная мощность (в зависимости от конфигурации). Предназначен для питания высокого напряжения. (6.6кВ/11кВ) or stepdown transformers for LV motor groups.
Характеристики материала:
Scrubbing Shell/Flights: AR400 AbrasionResistant Steel with bolton replaceable liners.
Trommel Screen Frame & Drums: Mild steel with polyurethane screen media.
Работа с желобом & прачечные: 10mm mild steel plate with replaceable ceramic/urethane wear tiles.
Структурные стальные конструкции: ASTM A36, окрашенный промышленной эпоксидной грунтовкой. & заканчивать.
Физические размеры (Approximate – modular breakdown):
Primary Feed/Grizzly Module: Д12м х Ш6м х В5м.
Модуль скруббера: L15m x W7m x H6m.
барабан & Концентраторный модуль: Д18м х Ш8м х В7м.
Each module designed for road transport compliance in key mining regions.
Экологический рабочий диапазон:
Температура окружающей среды: 20°С до +50°С.
Потребление воды: Переменная; приблизительно. 8001200 m³/day depending on clay content.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

LargeScale Alluvial Mining Operation West Africa Challenge A new concession required processing of highly cemented gravels with nuggety gold at a scale of over 15 million bank cubic meters annually Solution Implementation of two parallel Bulk 500 Tph Gold Mining Washing Plants fed by hydraulic excavators Results Achieved steadystate throughput of >480 TPH per plant Clay breakup efficiency exceeded >96% что приводит к предполагаемому +6% recovery improvement compared To the previous contractor's setup Full plant commissioned within four weeks Of module delivery

Established Mine Site Expansion Australia Challenge An existing operation needed To double its gravel processing capacity but had limited available space And a strict sixmonth production deadline Solution A single Bulk 500 Tph plant was configured For direct integration into the existing site water And tailings infrastructure maximizing footprint use Results The preassembled modules were installed And operational within three weeks minimizing disruption To the existing line The new unit matched the original plant's Recovery performance from day one meeting the expansion timeline

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Pricing tiers are typically structured around core configuration:

Base Configuration Includes primary feed scrubber trommel basic sluice concentration And modular walkways/staircases Optional Feature Additions Can include secondary gravity circuits e.g., jigs centrifugal concentrators integrated water clarification systems dewatering screens For coarse fractions extended conveyors For waste stacking

Service Packages Offered as annual preventative maintenance plans remote monitoring support Onsite technical assistance during startup And operator training programs Financing Options Available through partner institutions Can include leasing structures milestonebased project finance Or traditional equipment loans subject To credit approval

8 Часто задаваемые вопросы

What Is The lead time From order To shipment For A Bulk Tph Gold Mining Washing Plant Based On current manufacturing schedules standard configurations can be ready For sea freight within months from contract execution subject To final engineering review

How does This plant handle variations In water supply Or pressure Field data shows The PLCcontrolled system can modulate internal recycle pumps To maintain process density However A minimum clean water makeup Of approximately m³/hour Is recommended For optimal performance Closedloop systems Are available As an option

Are The modules compatible With our existing conveying And stockpiling infrastructure Yes Interface points For feed input And product/waste discharge streams Are standardized Engineering drawings are provided early In the process To facilitate seamless integration planning With your site layout

What Is The expected liner wear life In The scrubber And trommel sections Wear life depends heavily On feedstock abrasiveness Industry testing demonstrates That With typical quartzitic gravels AR liners In the scrubber last between hours Replaceable trommel screen panels typically last hours

Do you provide operator training As part Of The commissioning package Yes Standard commissioning includes A comprehensive twoweek training program For your operations And maintenance teams covering daily procedures troubleshooting And safety protocols