1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы справляетесь с нестабильным качеством кирпича?, высокие затраты на рабочую силу, и непредсказуемые узкие места производства? В коммерческом производстве кирпича, эти операционные проблемы напрямую влияют на вашу прибыль. Manual material handling and inconsistent compaction can lead to a 1520% rejection rate, consuming both raw materials and energy for reprocessing. Unplanned downtime for mold changes or maintenance on older equipment can halt an entire production line, потери производительности обходятся тысячами в час.

Are you asking how to achieve higher daily output without expanding your facility’s footprint? Are you seeking a solution to reduce your dependency on scarce skilled labor while maintaining precise dimensional tolerances? The efficiency of your brick making operation hinges on the reliability and intelligence of your core machinery. Addressing these points requires equipment engineered not just for power, but for precision and predictable performance.

2. ОБЗОР ПРОДУКТА

This product line encompasses fully automatic stationary brick making machines designed for highvolume production of concrete pavers, полые блоки, полнотелый кирпич, and interlocking landscaping products. These are industrialgrade systems that transform raw aggregate and cement into finished, cured products with minimal manual intervention.

Операционный документооборот представляет собой непрерывный цикл:
1. Автоматическое дозирование & Смешивание: Preprogrammed recipes ensure consistent raw material proportions are delivered to the mixer.
2. Material Feeding & Уплотнение: The homogeneous mix is conveyed into the machine’s mold box, where highpressure hydraulic compaction forms the brick.
3. выброс & Паллетирование: The formed block is ejected onto a pallet or directly onto a curing rack.
4. Pallet/Cycle Return: Empty pallets are returned to the loading position automatically.
5. Интеграция системы отверждения: The green bricks on pallets are systematically transferred to a controlled curing chamber.

Application scope includes largescale block yards, construction product manufacturers, and municipal infrastructure projects requiring standardized masonry units. Primary limitations include the requirement for a stable electrical supply (typically 380480V), a prepared concrete slab foundation, and an initial capital investment suited for production outputs exceeding 10,000 стандартные блоки за 8-часовую смену.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Интеллектуальная система вибрации | Техническая основа: Высокая частота, multidirectional vibration combined with hydraulic pressure compaction | Операционная выгода: Achieves uniform density throughout the brick profile, eliminating weak points and reducing cracking during handling | Воздействие на рентабельность инвестиций: Field data shows a reduction in product rejection rates by up to 18%, максимизация выхода сырья.

Централизованное управление ПЛК | Техническая основа: Programmable Logic Controller with touchscreen HMI managing all machine sequences | Операционная выгода: Your operators can store dozens of product recipes, change molds via automated sequences, and diagnose faults from a single panel | Воздействие на рентабельность инвестиций: Reduces mold changeover time by approximately 65%, increasing productive uptime and enabling smaller batch runs economically.

Прочная структурная рама | Техническая основа: Изготовлен из высокопрочной листовой стали с усиленными сварными швами в точках напряжения. | Операционная выгода: Maintains critical alignment under constant cyclic loading, ensuring consistent product dimensions over years of service | Воздействие на рентабельность инвестиций: Увеличивает интервалы капитального ремонта примерно на 40%, lowering longterm total cost of ownership.

ServoDriven Feed System | Техническая основа: Precision servo motors control the volume of material deposited into the mold cavity | Операционная выгода: Eliminates over or underfilling, providing exact material weight per unit for consistent quality and color | Воздействие на рентабельность инвестиций: Reduces raw material waste by an average of 57% compared to volumetric feed systems.

Автоматизированная циркуляция поддонов | Техническая основа: Integrated roller conveyor or stacker system manages pallet flow without forklift intervention within the machine cycle | Операционная выгода: Removes a manual labor step, increases cycle speed predictability, and enhances worksite safety | Воздействие на рентабельность инвестиций: Cuts direct labor requirements for machine operation by an estimated 2 fulltime equivalents per shift.

Система быстрой смены пресс-форм | Техническая основа: Standardized mold clamping with guided alignment pins and singlepoint release mechanisms | Операционная выгода: Enables your crew to switch brick profiles or sizes in under 15 minutes with basic tools | Воздействие на рентабельность инвестиций: Minimizes downtime between production runs, allowing greater responsiveness to order changes.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт | Our Automatic Brick Making Machine Solution | Преимущество (% улучшение) |
|||||
| Время цикла (для стандартного блока) | 1822 секунды | 1416 секунды | ~25% faster |
| Размерный допуск | ±1,5 мм | ±0,8 мм | 47% более точный |
| Потребление энергии на блок (кВтч) | 0.085 кВтч | 0.072 кВтч | 15% более эффективный |
| Среднее время между отказами (среднее время безотказной работы) | ~450 часов работы | ~720 operating hours | 60% повышение надежности|
| Labor Required (Операторов на линию) | 34 | 12 | ~50% снижение |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Производственная мощность: Настраивается из 12,000 слишком 30,000 стандартные цельные блоки (200мм х 100 мм х 60 мм) за 8-часовую смену.
Требования к питанию: Главный привод с питанием от 4575 электродвигатель кВт; общая подключенная нагрузка в зависимости от конфигурации (mixer + конвейер). Стандартная поставка: 400V/50Hz/3phase.
Характеристики материала: Совместим со стандартными бетонными смесями. (C20/25 to C30/37). Maximum aggregate size: ≤10 мм.
Физические размеры: Machine footprint approximately ranges from L8m x W4m x H3m to L15m x W6m x H4m based on automation level.
Экологический рабочий диапазон: Designed for indoor installation or under shelter; диапазон температуры окружающей среды: +5°С до +40°С; относительная влажность до 80% неконденсирующийся.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Подрядчик проекта муниципальной инфраструктуры

Испытание: A contractor needed to produce over 500k paving stones locally for a city renewal project within six months at lower cost than purchasing imported units.
Решение: Installation of one fully automatic brick making machine with multiple paver molds at their site batching plant.
Результаты: Achieved inhouse production of all required pavers within five months at a verified cost saving of $0.22 per unit ($110k total), while meeting strict municipal compressive strength specifications.

Expanding Block Yard Manufacturer

Испытание: A familyowned block yard faced inconsistent quality between shifts due to manual operations and could not meet demand from new large construction clients without excessive overtime.
Решение: Upgraded from semiautomatic machines to two synchronized automatic brick making lines with central PLC control.
Результаты: Output increased by over threefold while reducing workforce fatiguerelated defects by nearly half; they secured two major annual supply contracts due to demonstrable capacity and quality consistency.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Equipment pricing is structured across three primary tiers:
1. EntryLevel Automatic Line ($150до $250 тыс.): Core machine with basic PLC control and semiautomatic pallet return.
2 .Стандартная производственная линия ($250k $400k): Fully integrated system including automatic pallet circulation,
recipe management software,
one set of standard molds,
optional mixer integration package available separately ($25к).
3 .Turnkey HighCapacity Line ($400к+): Includes heavyduty mixer,
automated curing rack handling system,
extended warranty,
comprehensive operator training program onsite

Optional features include robotic stacking arms,
custom mold design services,
remote monitoring via SCADA system integration,
and dust suppression hoods

Service packages offered:
• Базовая гарантия:
12 месяц запчасти/работа
• Premium Service Contract:
36month extended coverage including annual preventive maintenance visits
• PayPerService Hour Plans available

Financing options include capital lease agreements operating leases through our partners direct financing programs typically structured over three five years subject credit approval

8.Часто задаваемые вопросы

Q What existing batching/mixing equipment is compatible?
A Our machines are designed integrate any industrial pan or planetary mixer capable delivering consistent slump concrete Most clients use existing mixers successfully

Q How does implementation affect my current production during installation?
A We recommend planning installation during scheduled plant shutdown typical commissioning process takes days once foundation prepared Our team works minimize disruption

Q What ongoing maintenance skills are required?
A Daily lubrication weekly bolt tightening checks performed your staff Annual hydraulic filter changes bearing inspections recommended complex repairs handled our service technicians

Q Доступны ли запасные части??
A We maintain regional inventory critical wear parts vibration motors hydraulic seals PLC components Standard lead time nonstock items weeks not months

Q Can produce different block types same day?
A Yes quickchange mold system allows switching between compatible product profiles minutes enabling efficient small batch production

Q What training provided operators?
A Comprehensive onsite training covers machine operation basic troubleshooting recipe programming safety procedures included all installations Additional training modules available

Q What typical return investment period?
A Based historical data clients producing at capacity achieve ROI through labor savings reduced waste increased output months depending local market conditions production volume