1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Масштабирование операций по добыче золота 500 Tph представляет собой определенные проблемы, которые напрямую влияют на прибыльность.. Непостоянная скорость подачи, высокий расход воды, and excessive downtime for maintenance can erode margins. Вы столкнулись с этими проблемами?
Узкие места пропускной способности: Can your washing and scrubbing plant maintain a consistent 500 Tph feed without becoming a processing bottleneck, leading to pileup and lost production time?
Высокие эксплуатационные расходы: Are you managing escalating costs from water procurement, recycling system complexity, and highenergy consumption in your material handling and separation processes?
Потери на восстановление: Is inefficient scrubbing or claybound material causing precious gold fines to be lost to tailings, directly reducing your overall yield?
Внеплановые простои: Are frequent mechanical failures in scrubbers, экраны, or pumps causing unpredictable stoppages, making production targets unreliable?

Надежный 500 Tph gold mining washing plant is engineered to address these exact operational challenges.

2. ОБЗОР ПРОДУКТА

This product is a highcapacity, modular washing plant designed for alluvial and eluvial gold deposits. Its primary function is to liberate gold from claybound gravels and efficiently separate valuable material from waste through scrubbing, скрининг, and gravity concentration.

Операционный рабочий процесс:
1. Основной корм & Чистка: Рунофайн (ПЗУ) material is fed into a heavyduty trommel or scrubber, where intense agitation breaks down clays and cemented aggregates.
2. Размеры & Классификация: The disaggregated material passes over vibrating screens, separating +2mm to +10mm (специфичный для сайта) негабаритный (пустая порода) from the valuable undersize fraction.
3. Концентрация & Восстановление: The undersize slurry is routed to primary gravity concentrators (например, шлюзы, приспособления) for initial gold recovery. Tailings may pass through secondary scavenging units.
4. Управление водными ресурсами & Хвосты: Process water is clarified in a settling system for recirculation, minimizing fresh water intake. Waste streams are managed for responsible disposal.

Область применения & Ограничения:
Объем: Ideal for largescale alluvial/eluvial operations, placer deposits, and weathered conglomerates where clay removal is essential prior to cyanidation or further processing.
Ограничения: Not suitable for hard rock lode deposits without prior crushing. Performance is highly dependent on feed material characteristics (содержание глины, plasticity, rock size).

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Барабан Hightorque с внутренними подъемниками | Операционная выгода: Ensures complete disintegration of clay agglomerates and cemented gravels at full 500 Tph feed rate | Воздействие на рентабельность инвестиций: Maximizes gold liberation from the start, reducing losses to tailings and improving overall recovery rate.

Модульное виброгрохот | Техническая основа: Multistage screening with replaceable polyurethane panels | Операционная выгода: Provides precise size classification under high load; panels resist blinding and wear | Воздействие на рентабельность инвестиций: Reduces screen replacement frequency by up to 40% versus standard rubber panels, снижение затрат на складские запасы и время простоя при обслуживании.

Интегрированная система рециркуляции воды | Техническая основа: Multicompartment settling tanks with flocculant dosing | Операционная выгода: Восстанавливается до 85% технической воды для немедленного повторного использования | Воздействие на рентабельность инвестиций: Cuts freshwater procurement and pumping costs significantly; reduces environmental footprint and licensing complexity.

Централизованная смазка & Система смазки | Техническая основа: Automated manifold delivering grease to all critical bearings | Операционная выгода: Ensures optimal bearing life on scrubber trommel rollers screen vibrators under highload conditions | Воздействие на рентабельность инвестиций: Prevents catastrophic bearing failures extends component service intervals by approximately 30% reducing unscheduled stoppages.

Управление на основе ПЛК & Панель мониторинга | Техническая основа: Programmable Logic Controller with touchscreen HMI displaying motor loads feed rates amp draws | Операционная выгода: Gives operators realtime visibility into plant performance enabling quick adjustments fault diagnosis | Воздействие на рентабельность инвестиций: Optimizes power consumption allows predictive maintenance scheduling improves overall operational efficiency.

QuickDisconnect Module Couplings | Техническая основа: Standardized flanges pipe connections between scrubber screen pump modules | Операционная выгода: Enables rapid reconfiguration or module replacement during planned maintenance or site relocation | Воздействие на рентабельность инвестиций: Reduces plant recommissioning time by days during moves directly increasing productive uptime.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт для 500 Тф Растения | Our Washing Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Потребление воды (м³/тонна) | 3.0 4.0 m³/tonne processed| ≤ 2.5 m³/tonne processed| Up to ~38% reduction |
| Target Availability (Запланированное время выполнения) |>90% |>95% |>5 процентные пункты |
| Эффективность распада глины (for medium plasticity) |>85% |>95% |>10 процентные пункты |
| Переезд & Reassembly Time (for modular plants)| ~1421 days| ~710 days| ~ на 50 % быстрее |
| Удельное энергопотребление (кВтч/тонна)| Варьируется в широких пределах; optimized design can reduce by ~1520% versus nonintegrated systems.| |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная мощность: 500 тонн в час (Тч), design allows for peak feeds of up to 550 Тч.
Требования к питанию: Общая подключенная нагрузка приблизительно 650800 kW dependent on configuration voltage supplied at client specification (например, 11kV /50Hz).
Характеристики материала: Износостойкая сталь (АР400) in chutes hoppers; Highdensity polyurethane on screen decks launders; Certified wearresistant piping.
Физические размеры (Модульный): Модуль скруббера (~12m L x 4m W x 4m H); Модуль скрининга (~10m L x 4m W x 4m H). Overall footprint varies with layout.
Экологический рабочий диапазон: Designed for ambient temperatures from 20°C to +50°C dust suppression systems standard can be configured for highaltitude operation.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Добыча россыпного золота в Западной Африке

Challenge A major operation faced severe claybinding in its deposit causing existing rotary scrubbers to “log” frequently reducing effective throughput below 96%. Plant sustained consistent >480 Tph throughput annual gold recovery increased by an estimated >8% due to improved liberation reduced oversize losses.

Крупномасштабная россыпная шахта в Юго-Восточной Азии

Challenge Extremely high freshwater costs remote location required minimal water usage frequent cyclone blockages caused excessive maintenance downtime.
Solution A complete washing plant featuring an advanced multistage settling system with automated flocculant dosing highly accessible cyclone cluster design.
Results Freshwater consumption reduced by over >70%. Cyclone maintenance intervals extended from weekly monthly availability of the washing section increased >92%.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Ценовые уровни: Capital cost varies based on scope:
Base Tier Includes core scrubber screening deck primary recovery sluices basic control system
Enhanced Tier Adds secondary gravity scavenging advanced PLC control automated lubrication
FullCircuit Tier Includes complete water recycling/tailings management system turnkey commissioning support

Дополнительные функции: Diesel power modules remote monitoring telemetry dust encapsulation covers specific oretesting package

Service Packages Annual inspection parts kitting programs guaranteed critical parts availability (<48hr dispatch) onsite technician support contracts

Financing Options Equipment leasing structures operating lease agreements project financing facilitation through partner institutions

8. Часто задаваемые вопросы

What feed size can the plant handle? The standard configuration accepts ROM material up to approximately <250mm optimal feed size is <150mm For larger material a grizzly or primary scalping unit is recommended

How does the plant handle variations in clay content? The scrubber module’s drive system is designed with variable speed control allowing operators adjust retention time drum speed based realtime feed characteristics maintain optimal breakdown

What are the typical installation requirements? A level prepared pad adequate foundations utilities connections The modular design allows phased installation We provide detailed foundation general arrangement drawings part of engineering package

Доступны ли запасные части? Yes Critical wear parts common mechanical components are standardized held global stock Strategic partners maintain regional warehouses ensure supply chain reliability

Can this plant be integrated with existing downstream processes? Yes The plant designed as standalone circuit can be configured discharge concentrated slurry directly into your existing cyanidation circuit leach tanks simply pass upgraded concentrate further processing