1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Рассмотрим эти общие проблемы:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
Чрезмерное время простоя для технического обслуживания: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, especially in remote sites.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.

Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, continuous operation.

2. ОБЗОР ПРОДУКТА

The 500 Обогатительная фабрика для добычи золота Tph представляет собой комплексную, модульная система обработки, предназначенная для первичной мойки, чистка, скрининг, and gravity concentration of alluvial and eluvial deposits. Он преобразует сырое, excavated feed into concentrated heavy mineral sands ready for final gold extraction.

Операционный рабочий процесс:
1. Основной корм & Чистка: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. Размеры & Классификация: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (настраиваемый) негабаритный (гравий) from the valuable fines fraction.
3. Slurry Distribution & Концентрация гравитации: Недостаточная жижа, содержащий освобожденное золото, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. Управление хвостохранилищами & Обработка воды: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.

Область применения & Ограничения:
Объем: Ideal for largescale placer/alluvial gold operations, river dredging projects, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
Ограничения: Не подходит для хард-рока. (жила) ore requiring crushing or chemical (cyanide) обработка. Feed material size is typically limited to under 250mm.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

HeavyDuty Scrubber | Техническая основа: Hightorque gear drive with internal lifters | Операционная выгода: Ensures thorough disintegration of claybound aggregates without bogging down | Воздействие на рентабельность инвестиций: Поддерживает проектную производительность 500 Tph even with difficult feed material, preventing costly slowdowns.

Precision Vibrating Screen | Техническая основа: Multistage deck with adjustable screen panels | Операционная выгода: Provides accurate particle size separation critical for efficient downstream concentration | Воздействие на рентабельность инвестиций: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.

Advanced Centrifugal Concentrator Bank | Техническая основа: Continuous bowl rotation with fluidized bed recovery process | Операционная выгода: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | Воздействие на рентабельность инвестиций: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.

Модульная конструкция салазок | Техническая основа: Preassembled structural steel skids with integrated walkways | Операционная выгода: Dramatically reduces onsite installation time and civil works cost | Воздействие на рентабельность инвестиций: Plant commissioning can be achieved in weeks versus months, ускорение времени производства.

Intelligent Water Circulation System | Техническая основа: Closedloop design with settling ponds and pump sumps | Операционная выгода: Сокращает потребление пресной воды до 80% compared to openloop systems | Воздействие на рентабельность инвестиций: Lowers operational costs significantly and simplifies permitting in watersensitive regions.

Пакет устойчивых к истиранию подкладок | Техническая основа: Highchrome or urethane liners at all critical wear points | Операционная выгода: Extends component life in highly abrasive environments | Воздействие на рентабельность инвестиций: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.

Centralized Control Panel | Техническая основа: PLCbased monitoring with motor start/stop and fault diagnostics | Операционная выгода: Allows a single operator to monitor and control the entire washing process from one location | Воздействие на рентабельность инвестиций: Lowers labor requirements and improves response time to any process anomalies.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Tph Plant) | Наш 500 Решение для промывочной установки для добычи золота Tph | Преимущество (% Улучшение) |
|||||
| Коэффициент извлечения чистого золота | 92% 95% | последовательно >98% | +3% к +6% Восстановление |
| Average Water Consumption | ~1500 м³/сутки | ~800 m³/day (замкнутая система) | ~47% Reduction |
| Планируемый интервал технического обслуживания| Каждый 400500 часы работы | Каждый 750 часы работы | +50% Время работы |
| Установка & Время ввода в эксплуатацию (с момента доставки) | 1216 недели | 68 недели | ~50 % быстрее |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Проектная мощность: 500 метрические тонны в час (Тч), variable based on feed density.
Требования к питанию: Общая подключенная нагрузка приблизительно 680 кВт. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
Характеристики материала: Первичная структура Углеродистая сталь ASTM A36; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
Физические размеры (Модульный): Approximate footprint of fully assembled plant is 45m (л) х 22 м (Вт) x 12m (ЧАС). Ships as preassembled skid modules.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.. Dust suppression and noise enclosures available as options.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

LargeScale Alluvial Mine Expansion

Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 месяцы.

ReTreatment of Old Tailings Dams

Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our solutions are offered under clear commercial frameworks designed for project budgeting:

Ценовые уровни
Base Plant Package includes core modules for scrubbing,скрининг,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,и обучение операторов

Дополнительные функции
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems

Пакеты услуг
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning

Варианты финансирования
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms

8.Часто задаваемые вопросы

What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry

How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance

Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable

Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided

Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects

Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits

How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation