1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Вы столкнулись с растущими эксплуатационными расходами и непредсказуемыми темпами извлечения золота при больших объемах операций с золотом?? Управление 500 Пропускная способность TPH представляет собой определенные проблемы, которые напрямую влияют на вашу прибыль.. Общие болевые точки включают в себя:

Высокое потребление воды & Управление хвостохранилищами: Traditional scrubbing and screening can consume 500800 cubic meters of water per hour, creating massive settling pond requirements and environmental compliance costs.
ClayBound Gold Losses: Sticky clay, cemented gravels, and agglomerated fines can blind screens and encapsulate fine gold, leading to significant material bypass and lost revenue.
Чрезмерное время простоя для технического обслуживания: Abrasive feed material wears out components rapidly, leading to frequent shutdowns for screen cloth changes, bearing replacements, and scrubber drum repairs.
Inefficient Fines Recovery: Ensuring effective gold liberation and capture for particles below 1mm requires optimized attritioning and precise classification, often missed in basic setups.
Масштабируемость & Consistent Throughput: Can your washing plant maintain rated capacity with variable feed gradation without constant operator intervention and adjustment?

Центральный вопрос: как можно добиться надежного, highyield gold recovery at a 500tonperhour scale while controlling operational expenses and maximizing resource extraction? The solution lies in a purposeengineered 500 TPH gold mining washing plant.

2. ОБЗОР ПРОДУКТА

А 500 TPH gold mining washing plant is a modular, heavyduty processing system designed for the primary washing, scrubbing, скрининг, and initial gravity concentration of alluvial or eluvial goldbearing ore. Its function is to break down conglomerates, remove deleterious clays, and classify material into specific size fractions for optimal downstream recovery (например, шлюзы, centrifuges).

Операционный рабочий процесс:
1. Основной корм & Чистка: Рунофайн (ПЗУ) material is fed into a robust scrubber or trommel where intense attritioning breaks down clay bonds and soft conglomerates.
2. Первичный скрининг & Waste Rejection: Washed material is screened; oversize barren rock (+75mm or +100mm) is conveyed to waste stackers.
3. Secondary Screening & Классификация: The midsize fraction is further screened to isolate the target pay gravel range (например, 75mm to +2mm). Highpressure spray bars ensure thorough cleaning.
4. Fines Management & Slurry Routing: The undersize fraction (2мм), containing liberated fine gold, is routed as slurry to dedicated fine recovery circuits like spiral concentrators or jigs.
5. Concentrate Production: Coarse and midsize gold is recovered via integrated gravity units (например, встряхивающие столы, coarse mineral jigs) within the plant structure.

Область применения & Ограничения:
Объем: Ideal for largescale alluvial/eluvial deposits, riverine operations, and weathered conglomerate ores where gold is liberated through physical washing. Effective for feed material with high clay content.
Ограничения: Не подходит для хард-рока. (жила) deposits requiring crushing or chemical leaching at this stage. Производительность зависит от точного определения характеристик корма. (содержание глины, твердость породы). Requires a consistent water supply.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Hightorque drive system with reinforced lifters | Операционная выгода: Consistently processes cemented gravels and sticky clay without bogging down | Воздействие на рентабельность инвестиций: Maintains design throughput of 500 TPH under adverse conditions, защита ежедневных производственных целей.

Modular Screen Deck Design | Техническая основа: Independently tensioned, replaceable polyurethane screen panels on vibratory decks | Операционная выгода: Rapid panel changeout (<4 hours vs. 12+ for traditional cloth) minimizes downtime | Воздействие на рентабельность инвестиций: Reduces maintenance downtime by over 65%, увеличение годового рабочего времени.

Интегрированная система рециркуляции воды | Техническая основа: Cyclonefed closedloop circuit with thickener underflow return | Операционная выгода: Cuts fresh water consumption by up to 70% through intelligent recycling | Воздействие на рентабельность инвестиций: Drastically reduces water procurement costs and tailings pond footprint/management expenses.

Optimized Slurry Distribution Network | Техническая основа: Laminarflow launders with adjustable splitters and defined drop heights | Операционная выгода: Ensures even feed distribution to gravity concentrators, preventing channeling | Воздействие на рентабельность инвестиций: Improves fine gold recovery efficiency by an estimated 812%, capturing more payable metal.

Centralized Grease & PLC Automation | Техническая основа: Automated lubrication points monitored by a Programmable Logic Controller (ПЛК) with fault diagnostics | Операционная выгода: Eliminates manual greasing errors; provides early warning for bearing failures | Воздействие на рентабельность инвестиций: Extends component life by ~30% and prevents catastrophic failures costing days of downtime.

Reinforced Structural Frame | Техническая основа: CADoptimized steel fabrication with fatigueresistant welding at stress points | Операционная выгода: Withstands constant vibration and dynamic loads in remote locations | Воздействие на рентабельность инвестиций: Reduces structural maintenance needs over the plant's 15+ продолжительность жизни год.

PreWired & Tested Modules | Техническая основа: Factoryassembled modules with plugandplay electrical connections | Операционная выгода: Reduces onsite installation time by approximately 40% versus stickbuilt designs| Воздействие на рентабельность инвестиций: Снижает трудозатраты на установку и ускоряет время производства..

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт для 500 ТПХ Заводы | Наш 500 TPH Gold Mining Washing Plant Solution | Преимущество (% Улучшение) |
| : | : | : | : |
| Water Consumption (m³/hour) | 550 800 m³/h (open circuit) | 70% Снижение |
| Доступность / Время работы (%)| ~85% (high maintenance load) |>92% (design target with features above)| +7 Процентные пункты |
| Clay Disintegration Time| До 45 minutes retention required| <25 minutes retention required| ~45% Faster Processing |
| Fine Gold Recovery (92% recovery in designed range via optimized slurry handling| Оцененный +8% Recovery Efficiency|
| Время ввода в эксплуатацию на месте| 68 weeks typical after component arrival|34 weeks due to preassembled modules|<50% Более быстрое развертывание |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Проектная мощность: Nominal throughput of up to dry metric tons per hour of 200mm alluvial feed material.
Требования к питанию: Total connected load approximately depending on configuration; typical primary supply requirement of .
Scrubber Module: Diameter x length trommel or drum scrubber; powered by dual motors via gear reducer drive.
Экранные деки: Tripledeck vibrating screen; total screening area of ; polyurethane panel sizing standard.
Характеристики материала: Abrasionresistant steel (AR400/450) at critical wear points; structural steel frame ISO certified).
Физические размеры: Modular design; largest single module typically within shipping dimensions .
Экологический рабочий диапазон: Designed for ambient temperatures from ; стандартная система пылеподавления; can be housed within a structure in freezing climates.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

LargeScale Alluvial Operation in West Africa

Challenge A major operator faced severe clay blinding in their existing trommel screens losing an estimated of fine gold to tailings due to poor liberation Water costs were prohibitive at scale
Solution Implementation of a modular washing plant featuring an aggressive scrubber module highpressure spray bars on polyurethane screensand a dedicated fines recovery circuitwith water cyclones
Results Achieved consistent throughput Plant reduced fresh water consumption from per day Clayrelated downtime was eliminated Projected annual increase in recovered ounces based on improved efficiency

Eluvial Deposit Processing in South America

Challenge Variable feed gradation from highly weathered ore caused constant blockagesand surging feedto gravity concentrators leadingto inconsistent concentrate grades
Solution A customized plant design incorporateda robust grizzly feederfor scalpingsurge capacity hopperand an automated slurry density control systemto ensure steady feedto downstream units
Results Feed surges were eliminatedby the buffering system Concentrate grade variability decreasedby allowingfor more stable operationof secondary recovery circuits Overall plant throughput stabilizedat the target

7 КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Pricing for a engineered solution varies significantlybasedon customization optional featuresand sitespecific requirements

Base Configuration Tier Includes core scrubbing primary screening waste rejection conveyorsand basic slurry handling Designedfor operators addingtheir own downstream recovery circuits

Optimized Recovery Tier Includes base configuration plus integrated gravity concentration units coarse mineral jig shaking tablefor midsizeslurry distribution manifoldand advanced control panel Idealfor turnkey operations

Premium Water Management Tier Builds upon the Optimized Tier addinga complete water recycling circuitwith clarifier thickener sludge pumpand clean water holding Idealfor regionswith strict environmental regulationsor limited water access

Optional Features Mobile skidmounted versions electricor dieselhydraulic drive options onboard power generation packages dust encapsulation covers extended warranty packages

Service Packages Proactive maintenance plans remote monitoring diagnostics access trained field service engineers commissioning supervision operator training programs

Financing Options Available through partner institutions including equipment leasingoperational lease agreementsor project financing structures subjectto credit approval

8 Часто задаваемые вопросы

What upstream equipmentis requiredto feeda plant A wellsized frontend loaderor excavatorfeedinga ROM hopperwith grizzlyis typical For optimal performancea consistentfeed rateis more criticalthan exact sizing thoughprescalpingof bouldersover recommended sizeis advised

Can this plantbe integratedwith our existing cyanidationor flotation circuit Yes The plants primary functionis preparationof clean sizedgravelsand concentratedslurries These productscan be directedto your existing downstreamprocesses It effectivelyreplacesprimary crushingand washingstagesin such circuits

How many operatorsare requiredto run the plant Most plantsof this scalecan be operatedby personnelfrom a central control cab Monitoringthe PLC interface managingfeed ratesand conductingroutine checks Additional ground personnelmay be neededfor mechanical inspectionsand concentrate handling

What arethe lead timesfor deliveryand commissioning Following engineeringfinalization standardlead timesfor fabricationare months Onsite commissioningby our teamstypicallyrequires weeks dependingon site readinessand foundationpreparation

What kindof spare partsinventoryshouldwe maintain We providea recommendedcritical spares listbasedon wear rates This typicallyincludes screen panels scrubber lifters pump volutesand liners grease cartridgesand a setof common hydraulic hoses Local stockingof conveyor beltingis also advised