1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Масштабирование операций по добыче золота 500 Tph представляет собой определенные проблемы, которые напрямую влияют на прибыльность.. Plant managers and engineering contractors often face:
Высокий уровень простоя в работе: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, потери в производстве обходятся тысячами в час.
Непоследовательные темпы восстановления: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
Избыток воды & Потребляемая мощность: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, снижение рентабельности проекта.
Rapid Component Wear: Abrasive feed at this volume degrades standard liners, экраны, и трубопроводы, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & Интеграция: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.

Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.

2. ОБЗОР ПРОДУКТА

Этот продукт представляет собой полный, на раме или модульный 500 Обогатительная фабрика для добычи золота Tph. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (например, via gravity concentrators or direct cyanidation).

Операционный рабочий процесс:
1. Основной корм & Чистка: Рунофайн (ПЗУ) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. Размеры & Вывоз мусора: Негабаритные камни (+75мм) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. Первичная концентрация: The liberated sand and gold fraction reports to primary concentration units (например, приспособления, spirals) for initial upgrade.
5. Управление хвостохранилищами & Обработка воды: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.

Область применения & Ограничения:
Объем: Идеально подходит для аллювиальных/россыпных месторождений., weathered eluvial materials, and old tailings reprocessing with moderate clay content.
Ограничения: Не подходит для хард-рока. (жила) руда без предварительного дробления. Feed material size distribution must be evaluated; excessive boulders (>500мм) may require a prescalping circuit.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Hightorque hydraulic drive system with reinforced lifters | Операционная выгода: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | Воздействие на рентабельность инвестиций: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.

Modular Interlocking Design | Техническая основа: Bolttogether skids with prealigned flanges and integrated walkways | Операционная выгода: Сокращает время установки на месте до 60% versus componentbased builds | Воздействие на рентабельность инвестиций: Lowers contractor erection costs and accelerates revenue generation by weeks.

Advanced Water Management Circuit | Техническая основа: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | Операционная выгода: Снижает потребность в подпитке пресной водой более чем 80% and minimizes settling pond footprint | Воздействие на рентабельность инвестиций: Drastically reduces water licensing costs and environmental management expenses.

Linatex®Lined Abrasion Zones | Техническая основа: Critical wear areas lined with natural rubber offering superior abrasion resistance | Операционная выгода: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | Воздействие на рентабельность инвестиций: Lowers annual component replacement costs by approximately 40% на основе полевых данных.

Централизованное управление ПЛК & Мониторинг | Техническая основа: Промышленный программируемый логический контроллер с сенсорным экраном HMI, отображающим нагрузку двигателя, скорости подачи, и давление насоса | Операционная выгода: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | Воздействие на рентабельность инвестиций: Reduces operational labor requirements while providing data for preventive maintenance scheduling.

HighG Force Vibrating Screens | Техническая основа: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | Операционная выгода: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | Воздействие на рентабельность инвестиций: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.

Integrated Safety Access Systems | Техническая основа: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | Операционная выгода: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Tph Plant) | Наш 500 Решение для промывочной установки для добычи золота Tph | Преимущество (% Улучшение) |
|||||
| Средняя доступность | 8285% | 92%+ | +8% |
| Расход воды на тонну | 3.5 м³/тонна | <0.7 м³/тонна | 80% |
| Установка & Время ввода в эксплуатацию (с момента доставки) | 1620 недели |1012 недели |35% |
| Срок службы футеровки в первичном скруббере | ~1，200 часы | ~2，000 часы | +67% |
| Потребляемая мощность на переработанную тонну | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Проектная мощность: 500 метрические тонны в час (Тч) of 150mm feed material， насыпная плотность ~1,6 т/м³.
Требования к питанию: Общая подключенная нагрузка приблизительно 850 кВт。 Первичное снабжение： 400В/50 Гц или 480 В/60 Гц，3фаза。 Dedicated MCC included。
Характеристики материала：
Конструкционная сталь： АСТМ А36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
Экранные деки： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
Физические размеры (Модульный)： Configured across 68 interlocking skids。 Max skid dimensions：12м (л) х 3。5м (Вт) х 4。5м (ЧАС)。 Approximate total plant footprint：45m x 25m。
Экологический рабочий диапазон： Рассчитан на температуру окружающей среды от 20°С до +50°С.。 Стандартная система пылеподавления。

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Проект россыпного золота Западной Африки

Испытание： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
Решение： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
Результаты： Достигнута устойчивая пропускная способность +480 Тч； готовность завода достигнута 93。2% over the first quarter； clayrelated downtime was eliminated。

Southeast Asian Tailings Reprocessing Operation

Испытание： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
Решение： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
Результаты： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our contract manufacturing model provides clarity from quotation through commissioning。

Ценовые уровни
Tier A – Basic Plant Package
Includes core modules（feed hopper， scrubber， экраны， primary concentrator）， basic PLC controls， structural steel walkways。

Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。

Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & ввод в эксплуатацию， operator training package， firstyear critical spares kit。

Дополнительные функции：
Onboard diesel power generation module，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。

Пакеты услуг：
Ежегодная проверка & оптимизация，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。

Варианты финансирования：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
Rentaltoown structures available。

8.Часто задаваемые вопросы

Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
А1 Да。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。

Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。

Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。

Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。

Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。

Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。

Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country