1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Непоследовательное обращение с кормом: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Избыток воды & Потребляемая мощность: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Большие простои при обслуживании: Poorly constructed trommels, экраны, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.

Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.

2. ОБЗОР ПРОДУКТА

А 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Его основная функция – очищать, классифицировать, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Операционный документооборот представляет собой непрерывный процесс:
1. Основной корм & Чистка: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Классификация частиц по размерам: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10мм до +75 мм, depending on deposit) из ценной мелкой фракции.
3. Концентрация гравитации: The undersize slurry reports to a series of highcapacity gravity concentrators (например, центробежные концентраторы, шлюзы) to separate heavy minerals, including gold, from lighter gangue material.
4. Управление хвостохранилищами & Переработка воды: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.

Область применения & Ограничения: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

Модуль скруббера для тяжелых условий эксплуатации | Техническая основа: Abrasionresistant steel drum with internal lifters | Операционная выгода: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | Воздействие на рентабельность инвестиций: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.

HighEfficiency Screening Deck | Техническая основа: Многоступенчатый, polyurethanelined vibrating screens with adjustable amplitude | Операционная выгода: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | Воздействие на рентабельность инвестиций: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.

Cascading Centrifugal Concentration Circuit | Техническая основа: Multiple highGforce concentrators in series with automated concentrate flushing | Операционная выгода: Captures fine gold down to 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | Воздействие на рентабельность инвестиций: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.

Интегрированная система управления водными ресурсами | Техническая основа: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Операционная выгода: Перерабатывает до 90% технической воды; provides consistent hydraulic flow to all plant sections regardless of feed conditions | Воздействие на рентабельность инвестиций: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.

Модульная конструкция BoltTogether | Техническая основа: Preengineered structural steel modules with standardized connections | Операционная выгода: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | Воздействие на рентабельность инвестиций: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.

Централизованное управление ПЛК & Мониторинг | Техническая основа: Промышленный программируемый логический контроллер с сенсорным экраном HMI, отображающим нагрузку двигателя, скорости подачи, и давление насоса | Операционная выгода: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | Воздействие на рентабельность инвестиций: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Отраслевой стандарт (500 Класс ТПХ) | Наш 500 Решение TPH для промывочной установки для золотодобывающей промышленности | Преимущество (% Улучшение) |
| : | : | : | : |
| Gold Recovery Rate (+100м)| 88% 92% | >95% (fieldverified) | +3% к +7% |
| Расход воды на тонну| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Средняя доступность| 92% (robust component design) |>7 процентные пункты |
| Установка & Время ввода в эксплуатацию| 812 weeks after component delivery| 46 недели (модульная конструкция) |33% к 50% |
| Power Draw per Processed Ton| Варьируется в широких пределах; often suboptimal design| Optimized circuit layout reduces parasitic load| Полевые данные отображаются до 15% |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная мощность: 500 тонн в час (сухой корм), scalable via modular addons.
Размер подачи: До 250 мм (subject to specific scrubber configuration).
Требования к питанию: Приблизительно. 750 900 кВА общая подключенная нагрузка, dependent on site layout and pumping distances.
Основные характеристики материалов:
Scrubbing Drum/Wear Surfaces: Хардокс 450 or AR400 Steel.
Экранные деки: Модульные панели из полиуретана.
Concentrators: Ceramiclined or polyurethane components.
Конструкционная сталь: ASTM A36 painted or galvanized.
Физические размеры (Модульный): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Экологический рабочий диапазон: Рассчитан на температуру окружающей среды от 20°С до +50°С.; системы пылеподавления стандарт; can be housed within a structure if required.

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Alluvial Gold Expansion Project, Западная Африка

Испытание: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% дисперсия), and high combined water usage exceeding license limits.
Решение: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Результаты: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.

LargeScale Placer Mine Rehabilitation

Испытание: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Решение: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Результаты: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our solutions are offered in clear pricing tiers based on deposit characteristics:

1. Standard Configuration Package: Includes core scrubbing, скрининг, centrifugal concentration circuit, basic water sump system, PLC controls, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Дополнительные функции & Обновления:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Пакеты услуг:
ввод в эксплуатацию & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Варианты финансирования:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment

Примечание All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc

Часто задаваемые вопросы

Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput

Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration

Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention

Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process

Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal