1. PAINPOINT DRIVEN OPENING

Are you managing the procurement of crushing and screening equipment while navigating increasingly stringent environmental and market regulations? The mandate for RoHS compliance adds a critical layer of complexity, posing significant operational and financial risks. Consider these challenges:

Supply Chain Disruption: Noncompliant components in critical machinery can lead to rejected shipments at customs, causing project delays of weeks or months and incurring substantial demurrage fees.
Product Contamination Risk: Equipment that introduces restricted hazardous substances (like lead, cadmium, mercury) into your material stream can contaminate your final product, rendering it unsellable in regulated markets such as the EU and damaging your brand’s reputation.
Increased Lifecycle Costs: NonRoHS compliant parts, particularly electronics and wear components with restricted substances, often face shorter lifespans and limited availability, driving up longterm maintenance and replacement costs.
Corporate Sustainability Goals: Failure to procure compliant equipment undermines ESG (Environmental, Social, and Governance) reporting and can affect investor relations and tender prequalifications.

How do you ensure your new plant investment is both highperforming and futureproof against global material restrictions? The solution lies in sourcing from verified RoHS compliant crushing and screening equipment importers.

2. PRODUCT OVERVIEW

This content addresses heavyduty stationary and mobile RoHS compliant crushing and screening plants. These are integrated material processing systems engineered to meet the European Union's Restriction of Hazardous Substances (RoHS) Directive 2011/65/EU throughout their construction.

Operational Workflow:
1. Feed Intake: Raw material is introduced via a vibrating grizzly feeder or hopper constructed with compliant steels and coatings.
2. Primary Size Reduction: Material is processed by a RoHScompliant crusher (jaw, cone, or impactor), where internal components like bearings, seals, and electrical systems contain no restricted substances.
3. Material Screening & Sorting: Crushed material is conveyed to screening decks equipped with compliant mesh screens, vibration motors, and control wiring.
4. Final Sorting & Stockpiling: Correctly sized product is conveyed to stockpiles via conveyors with compliant drives and electronics; oversize material is recirculated.

Application Scope: Ideal for aggregate production, construction & demolition recycling, mining preconcentration, and industrial mineral processing where endproduct purity or export market compliance is mandatory.

Limitations: While the core machinery is RoHS compliant, ultimate product contamination can still occur from external sources (e.g., feed material itself). A full audit of the entire process line is recommended.

3. CORE FEATURES

FullSystem Material Declaration | Technical Basis: IEC 63000 / EN 50581 Compliance | Operational Benefit: Provides auditable documentation for every major component subsystem (hydraulics, electrical panels, motors, wear liners). | ROI Impact: Eliminates risk of noncompliance penalties and shipment rejections; protects market access.

Compliant Electrical & Control Systems | Technical Basis: Use of leadfree solder in PCBs & RoHSsubstitute alloys in relays/contacts. | Operational Benefit: Enhanced longterm reliability of control logic and automation systems; reduces failure points linked to obsolete noncompliant parts. | ROI Impact: Lower total cost of ownership for electronics; ensures spare part availability for the machine's operational lifespan.

Advanced Coating & Wear Material Specification | Technical Basis: Substitution of hexavalent chromium anticorrosion coatings with trivalent chrome or zincalternative systems on frames, chutes, and hoppers. | Operational Benefit: Maintains high corrosion resistance without restricted substances; wear parts like manganese steel jaws/concaves remain effective as they are alloybased exemptions under RoHS. | ROI Impact: Sustained equipment longevity in harsh environments without regulatory risk.

Streamlined Global Logistics | Technical Basis: Precertified shipment documentation bundles (CE Marking alongside RoHS DoC). | Operational Benefit: Accelerated customs clearance in 100+ countries that recognize or mandate RoHStype standards. | ROI Impact: Minimizes port delays by an industryaverage of 57 working days, keeping project timelines on schedule.

FutureProofed Supply Chain | Technical Basis: Partnerships with component manufacturers committed to RoHSaligned production lines. | Operational Benefit: Guaranteed continuity of compatible spare parts over the machine's service life. | ROI Impact: Prevents costly machine modifications or premature obsolescence due to part discontinuation.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (NonGuaranteed Compliant) | RoHS Compliant Crushing & Screening Solution | Advantage (% Improvement / Reduction) |
| : | : | : | : |
| Customs Clearance Time (EU Port) | 714 days for technical documentation review | 15 years) | >100% improvement in supply certainty |
| EndProduct Purity Risk (from equipment)| Unquantified risk of trace contamination from wear/debris| Documentedly eliminated as a contamination vector from machinery itself| Mitigates a critical compliance variable|
| Corporate ESG Scoring Impact| May require disclosure as a potential compliance risk| Positively contributes to "Sustainable Procurement" metrics| Direct alignment with UN SDG 12 |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Mobile plants from 150 500 tonnes per hour; Stationary plants from 200 1,000+ tonnes per hour.
Power Requirements: Electric drive systems standard; compliant hydraulic systems for adjustments/clearing. Voltage ranges from 400V to 6kV based on configuration.
Material Specifications: Fabricated steel structures using RoHScompliant primers/paints. Wear metals (manganese steel) are exempt per Annex III of the directive but fully documented.
Key Component Compliance: All purchased components under CE scope carry individual Declarations of Conformity (DoC): electric motors PLCs sensors conveyor belt drives switchgear lubrication units
Physical Dimensions: Customengineered per project layout mobile trackmounted units designed within standard international transport dimensions.
Environmental Operating Range: Designed for temperatures from 20°C to +50°C; humidity protection standards maintained using compliant sealants insulating materials.

6. APPLICATION SCENARIOS

[Construction & Demolition Waste Recycling]

Challenge: A European recycler could not sell processed aggregates into highvalue concrete production due to trace metal concerns buyers required full RoHS traceability for all plant equipment.
Solution: Implementation of a complete turnkey crushing screening plant sourced through a certified importer providing fullsystem RoHS documentation.
Results: Product gained certification for premium concrete markets achieving a €8/tonne price increase plant documentation reduced annual compliance audit time by estimated 120 manhours.

[Electronics Scrap Preprocessing Facility]

Challenge: A specialist processor recovering metals from ewaste needed secondary crushing circuits that would not add uncontrolled hazardous substances back into their highly regulated metallurgical stream.
Solution: Installation of secondary impact crushers vibratory screens with verified compliant wear liners electrical systems.
Results: Maintained purity specs for recovered copper alloys eliminated internal crosscontamination risk facility EPR license was renewed without conditions.

7 COMMERCIAL CONSIDERATIONS

Pricing for verified RoHScompliant equipment typically carries a premium due to specialized supply chains testing documentation.

Pricing Tiers:
1 EntryLevel Compliance Basic machine compliance focused on electrical control systems only Suitable for less stringent markets
2 FullSystem Compliance Comprehensive documentation all subsystems including hydraulics structural coatings Recommended for EU UK highcompliance regions
3 Platinum Documentation Tier Includes thirdparty verification batch testing reports expedited certification support For largescale projects requiring ultimate risk mitigation

Optional Features Extended warranty packages covering compliant spare part availability onsite commissioning audits training

Service Packages Annual compliance checkups ensuring subsequent spare part replacements maintain fullsystem status

Financing Options Many importers partner with financial institutions offering green financing lines favorable rates for equipment that demonstrably supports environmental regulatory goals

8 FAQ

Q Does RoHs compliance affect the mechanical durability or crushing performance?
A No Core mechanical performance tensile strength hardness are derived from metallurgy exempt under directive Electrical reliability often improves due use higherspecification modern substitute materials

Q How do you verify ongoing compliance after installation when replacing wear parts?
A Reputable importers provide access certified spare part catalogs each item linked its own DoC This ensures maintenance does not compromise overall system compliance

Q Are older machines eligible retroactive RO HS certification?
A Generally no Full compliance requires design integration manufacturing process Retrofitting possible but often prohibitively expensive New procurement most reliable path

Q What specific documents should I receive upon purchase?
A You should receive EU Declaration Conformity detailed technical file listing harmonized standards applied specific component declarations manufacturer importer details

Q Does this guarantee my final product RO HS compliant?
A No It guarantees machinery does not introduce restricted substances Contamination can originate feedstock other process steps This addresses one critical controlled variable

Q Are there financing benefits associated this type equipment?
A Increasingly yes Financial institutions ESGfocused funds may offer preferential terms projects utilizing certified environmentally sound technologies reducing regulatory risk

Q What regions beyond EU require this consideration?
A Many including UK Turkey China California have similar restrictive substance laws Sourcing RO HS aligned equipment simplifies market access globally