1. PAINPOINT DRIVEN OPENING

Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. Are you contending with:
Excessive Downtime for Maintenance? Frequent liner changes, bearing failures, and unscheduled stops can cost thousands per hour in lost production.
Inconsistent Product Gradation? Fluctuating output sizes lead to rejected loads, reprocessing costs, and dissatisfied customers.
Rising Operational Costs? High energy consumption per ton processed and the constant need for replacement parts erode profit margins.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Scalability Limitations? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.

The central question for plant managers is this: how can you achieve reliable, hightonnage output while controlling lifecycle costs and maintaining strict compliance?

2. PRODUCT OVERVIEW

This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, mining, and largescale construction recycling, these systems transform raw feed into precisely sized aggregates in a continuous workflow.

Operational Workflow:
1. Primary Reduction: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Primary Screening & Conveying: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Secondary Crushing & Screening: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Stockpiling: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.

Application Scope: Ideal for highvolume production of aggregates (limestone, granite), slag processing, and demolition concrete recycling. Limitations: Not designed for ultrafine grinding (sub5mm) or processing highly abrasive materials without specific, hardened liner options.

3. CORE FEATURES

Advanced Chamber Design | Technical Basis: Computermodeled kinematics and optimized nip angles | Operational Benefit: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | ROI Impact: Up to 15% higher throughput with reduced idle time

DirectDrive Crusher Systems | Technical Basis: Elimination of Vbelts and associated components | Operational Benefit: More efficient power transfer, reduced maintenance points, and quieter operation | ROI Impact: Field data shows 58% lower energy consumption per ton crushed

Unified PLC Control System | Technical Basis: Centralized automation with realtime monitoring of load, pressure, and temperature | Operational Benefit: Operators can optimize performance from a single station; automated safety shutdowns protect components | ROI Impact: Reduces diagnostic time by an average of 30% and prevents major mechanical damage

RoHSCompliant Component Sourcing | Technical Basis: Strategic procurement of electrical systems, hydraulics, and wear parts verified free of restricted hazardous substances (Pb, Hg, Cd, etc.) | Operational Benefit: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | ROI Impact: Mitigates risk of costly retrofits or compliance penalties in regulated markets

Modular Screen & Conveyor Setup | Technical Basis: Bolttogether sections with standardized components | Operational Benefit: Enables rapid reconfiguration for different product specs or easier transport between sites | ROI Impact: Reduces plant reconfiguration downtime by up to 40% compared to welded structures

Integrated Dust Suppression Manifold | Technical Basis: Pressurized spray bars at key transfer points synchronized with conveyor operation | Operational Benefit: Significantly reduces airborne particulate matter, improving site safety and environmental compliance | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations

Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard | Our RoHSCompliant Crushing & Screening Solution | Advantage (% improvement) |
|||||
| MTBF (Mean Time Between Failures) Bearings | ~1 200 hours |>1 800 hours |>50% improvement |
| Energy Consumption (kWh/ton processed) | Varies widely; baseline = 100% |8% |8% reduction |
| Average Liner Change Time (Primary Jaw) 46 hours |3 hours |33% faster |
| Compliance Documentation & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 dBA reduction |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Configurable from 200 to over 1 200 metric tons per hour.
Power Requirements: Primary plant options from 150 kW to 450 kW total connected load; designed for heavyduty industrial grid connection.
Material Specifications: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Physical Dimensions (Example Primary + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation

6. APPLICATION SCENARIOS

Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues

Construction & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations

7 COMMERCIAL CONSIDERATIONS

Pricing tiers are structured around throughput capacityand configuration complexity
Tier I(200500 tph): Base stationaryor trackmounted singlestage plants
Tier II(500900 tph): Multistage plantswith secondary crushingand advanced screening
Tier III(900+ tph): Custom engineeredsystems with automation integration

Optional features include automated setting regulation(Automatic Setting Regulation) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds

8 FAQ

Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment

Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness

Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing

Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries

Q What trainingis providedfor our operationsand maintenance teams?
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements