1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo as margens do seu projeto? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Considere estes cenários comuns:
Altos custos de manutenção & Tempo de inatividade não programado: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Fluxo de materiais ineficiente & Gargalos: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Inconsistent Final Product Specification: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Custos trabalhistas: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Desgaste rápido em aplicações abrasivas: The financial burden of constantly replacing liners, telas, and wear parts in highabrasion environments can be staggering.

Se esses problemas parecem familiares, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. VISÃO GERAL DO PRODUTO

Esta linha de produtos abrange completa, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, pré-beneficiamento de mineração, e C&Reciclagem D. O fluxo de trabalho operacional foi projetado para processamento contínuo de materiais:

1. Redução de tamanho primário: Raw feed material is reduced by a primary crusher (por exemplo, maxilar ou giratório) para um tamanho transportável.
2. Pré-triagem & Roteamento: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Britagem Secundária/Terciária: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Dimensionamento Final & Estoque: Multiple deck screens precisely sort crushed material into specified grades, which are then conveyed to designated stockpiles.

Escopo de aplicação: Ideal para pedreiras de alta tonelagem, largescale mining precrushing, e grandes projectos de infra-estruturas que exigem, spec aggregate.
Limitações: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. RECURSOS PRINCIPAIS

Sistema Inteligente de Controle de Processo | Base Técnica: Automação baseada em PLC com algoritmos de gerenciamento de carga | Benefício Operacional: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | Impacto do ROI: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Base Técnica: Pré-projetado, módulos aparafusados ​​para britadores, telas, e transportadores | Benefício Operacional: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | Impacto do ROI: Reduz os custos de mão de obra de instalação em uma estimativa 30% and minimizes revenue loss during plant repositioning.

Padronização de Componentes Pesados | Base Técnica: Common bearing housings, hydraulic components, and drive systems across multiple machine types | Benefício Operacional: Simplifies maintenance training and reduces required spare parts inventory | Impacto do ROI: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Base Técnica: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Benefício Operacional: Extends service intervals for liners, barras de golpe, and screen media in abrasive applications | Impacto do ROI: Directly reduces consumable parts cost per ton by up to 25%, com base em dados de campo.

Lubrificação Centralizada & Sistema de Lubrificação | Base Técnica: Automatizado, programmable lubrication system with feed lines to critical bearing points | Benefício Operacional: Garante a lubrificação ideal dos rolamentos sem intervenção manual, evitando falhas prematuras | Impacto do ROI: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Coletor de supressão de poeira integrado | Base Técnica: Strategically placed spray nozzles powered by an onboard pump system | Benefício Operacional: Effectively controls dust at transfer points without requiring extensive external infrastructure | Impacto do ROI: Helps maintain regulatory compliance and improves site working conditions, evitando possíveis multas.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Média) | Our Wholesale Crushing & Solução de triagem | Vantagem (% Melhoria) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Configuração da planta / Commissioning Time²| 1014 Dias| 68 Dias| 40% |
| Power Consumption per Ton Processed³| ~0,85 kWh/t| ~0.72 kWh/t| 15% |
| Vida útil da peça (Granito Abrasivo)⁴| ~120k Tons (Manganês)| ~150k Tons (Composite)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade do sistema: Configurável de 300 acabar 1,200 toneladas métricas por hora (tph), dependendo da dureza do material de alimentação (Índice de Trabalho Bond) e tamanho do produto final.
Requisitos de energia primária: Total connected power typically ranges from 450 kW para 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Especificações de materiais: Fabricado em aço de alta resistência (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Dimensões Físicas (Modular): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C; classificação de proteção contra poeira IP55 em componentes elétricos; can be specified with coldclimate packages (sistemas de lubrificação aquecidos).

6. CENÁRIOS DE APLICAÇÃO

Projeto de Expansão de Pedreira de Granito

Desafio: Uma pedreira precisava aumentar a produção anual em 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Solução: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Resultados: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

Empreiteiro de infraestrutura em grande escala

Desafio: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Solução: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Resultados: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Desafio: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Solução: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Resultados: Achieved more consistent mill feed (100milímetros), resulting in measured grinding circuit energy savings of approximately $0.11 por tonelada processada.

7. CONSIDERAÇÕES COMERCIAIS

Our wholesale crushing equipment is offered under clear commercial structures:

Níveis de preços:
Tier I – Base Plant Package – Includes primary unit(é), basic screening module(é), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (CLP), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Recursos opcionais / Atualizações
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Pacotes de serviços
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

Perguntas frequentes

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile