White Label Stone Crusher Machine Quotation

Breve descrição:

1. ABERTURA ORIENTADA PAINPOINT Os custos operacionais crescentes e o tempo de inatividade imprevisível corroem suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros de engenharia, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Considere estes pontos problemáticos comuns: Alto custo por tonelada: Inefficient crushing chambers and…

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1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros de engenharia, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Considere estes pontos problemáticos comuns:
Alto custo por tonelada: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, impactando diretamente seus resultados financeiros.
Tempo de inatividade não programado: Frequent component failures, particularly in bearings and wear parts not suited for continuous, highimpact duty, interrompa toda a sua linha de processamento.
Gradação de saída inconsistente: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

A questão central é: como você pode proteger confiável, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. VISÃO GERAL DO PRODUTO White Label Stone Crusher Machine Quotation

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, mineração, e aplicações de reciclagem de demolição. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Material de alimentação grande (up to specified feed opening) é depositado no alimentador vibratório do urso pardo (opcional), que contorna multas para otimizar o carregamento da câmara.
2. Redução Primária: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. Descarga: Crushed material exits through the discharge opening at the bottom of the chamber. A configuração fechada (CSS) is hydraulically adjustable to control final product size.
4. Fluxo de Materiais: The crushed aggregate is conveyed to the next stage in your processing circuit.

Escopo de aplicação & Limitações:
Escopo: Ideal para redução primária de rocha dura (granito, basalto), cascalho do rio, e concreto de demolição de construção. Suitable for stationary plants and mobile tracked/wheeled setups.
Limitações: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda | Base Técnica: Extended nip angle and optimized geometry | Benefício Operacional: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | Impacto do ROI: Os dados de campo aparecem até um 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

Conjunto de rolamento para serviços pesados | Base Técnica: Oversized spherical roller bearings with high load ratings | Benefício Operacional: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | Impacto do ROI: Prolonga a vida útil do rolamento, reducing replacement part frequency and associated downtime costs.

Ajuste hidráulico de CSS | Base Técnica: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | Benefício Operacional: Allows operators to change product size or clear blockages quickly from a central location, sem intervenção manual | Impacto do ROI: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

Revestimentos de desgaste BoltOn | Base Técnica: Highgrade manganese steel liners with reversible design | Benefício Operacional: Simplifica o processo de substituição; liners can be changed without dismantling the frame or using complex tooling | Impacto do ROI: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

Construção robusta de estrutura | Base Técnica: Fabricated steel plate design with reinforced stress points from finite element analysis (FEA) | Benefício Operacional: Fornece integridade estrutural de longo prazo sob carregamento cíclico, minimizando a fadiga da estrutura e problemas de alinhamento | Impacto do ROI: Protects major capital investment by ensuring crusher body longevity over decades of service.

Ponto de lubrificação centralizado | Base Técnica: Manifold system linking all major bearing points | Benefício Operacional: Permite segurança, rápido, and thorough lubrication during routine service intervals without accessing multiple individual points | Impacto do ROI: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. VANTAGENS COMPETITIVAS

5. ESPECIFICAÇÕES TÉCNICAS

Designação do modelo: WLPJC1200x850
Abertura de alimentação: 1200mm x 850 mm (47" x 33")
Faixa de capacidade: 250 450 toneladas por hora (dependente do material de alimentação & CSS)
Tamanho máximo de alimentação: 750mm comprimento da borda
Requisitos de energia da unidade: 132 kW / 175 Motor Elétrico HP
Peso do britador (excluindo motor): Aproximadamente 28,000 kg
Principais especificações de materiais:
Quadro & Placas de bochecha: Hardox Steel
Forros de mandíbula & Cunhas: Manganese Steel ASTM A128 Gr B3/B4
Eixo Principal & Eixos excêntricos forjados em liga de aço
Toggle Plate Cast Steel with Safety Shear Bolt Design
Faixa de temperatura operacional: 20°C a +45°C (com lubrificantes apropriados)
Faixa de configuração de descarga: 100mm 250 mm White Label Stone Crusher Machine Quotation

6. CENÁRIOS DE APLICAÇÃO

Quarry Operation Seeking Cost Control | Desafio: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| Solução: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| Resultados: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. CONSIDERAÇÕES COMERCIAIS

Our commercial model is structured for clarity and scalability in industrial procurement:

Níveis de preços de equipamentos:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

Recursos opcionais:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
Sistema automatizado de lubrificação com graxa
Wear package spares kit first set)
Rock breaker mounting bracket

Pacotes de serviços:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
Comissionamento no local & Treinamento de Operadores

Opções de financiamento:
Propriedade definitiva de compra de capital)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 Perguntas frequentes

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

Q How does this machine impact my overall plant efficiency?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

P Quais são os termos comerciais da estrutura de pagamento do prazo de entrega?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings