1. ABERTURA ACIONADA POR PAINPOINT

Are you managing crushing operations where equipment costs and unpredictable performance directly impact your bottom line? Common challenges with standard crushers include inconsistent final product gradation, leading to rejected loads and remixing costs. High wear part consumption from abrasive materials results in frequent, costly shutdowns for liner changes. Além disso, limited configurability often means a single machine cannot efficiently handle multiple contracts with different material specifications, forcing suboptimal equipment use or additional capital outlay.

These issues translate into measurable costs: unplanned downtime exceeding 20 horas mensais, wear part expenses consuming over 30% of operational maintenance budgets, and lost revenue from an inability to bid on diverse projects. How can you stabilize your operational costs, ensure consistent product quality to meet specifications, and improve the flexibility of your crushing circuit without a prohibitive capital investment? A strategic equipment selection is critical.

2. VISÃO GERAL DO PRODUTO

This white label stone crusher machine is a primarytosecondary level jaw crusher engineered for reliable reduction of hard rock, granito, basalto, cascalho do rio, e concreto reciclado. It provides a costeffective entry point or replacement unit for fixed and mobile crushing setups.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Material is loaded via excavator or wheel loader into the vibratory grizzly feeder.
2. Britagem Primária: Material enters the crushing chamber where a highinertia flywheel drives the robust jaw plates to apply compressive force.
3. Separação de tamanho: Crushed material passes onto a discharge conveyor; an optional integrated prescreen can bypass fines to increase throughput.
4. Ajuste: A configuração fechada (CSS) is hydraulically adjustable to alter final product size without stopping the machine.
5. Descarga: Sized aggregate is conveyed to stockpile or secondary crusher.

Escopo de aplicação & Limitações:
Ideal para: Quarry primary crushing, aggregate production for road base, reciclagem de demolição de construção, mining pilot plants.
Limitações: Not designed as a tertiary crusher for producing manufactured sand below 20mm as a sole function. Maximum feed size and abrasion index must align with model specifications.

3. RECURSOS PRINCIPAIS

Ajuste hidráulico de CSS | Base Técnica: Dualacting hydraulic cylinders control the toggle plate position. | Benefício Operacional: Operators can change product size in under 2 minutos via controle remoto, adapting to different contract specs during a single shift. | Impacto do ROI: Elimina 12 hours of downtime per size change event, increasing annual utilization by approximately 5%.

Projeto de Câmara Reforçada | Base Técnica: Highstrength welded steel frame with bolted reinforcement at stress points. | Benefício Operacional: Withstands cyclical loading from hard rock without frame fatigue or misalignment, estendendo a vida estrutural além 60,000 horas. | Impacto do ROI: Reduz o risco de falha catastrófica da estrutura, protecting the core capital asset and avoiding replacement costs exceeding 60% of a new machine.

Cinemática Otimizada & Jaw Plate Profile | Base Técnica: Computermodeled stroke profile and corrugated jaw plate geometry maximize nip angle and reduce slabby product. | Benefício Operacional: Produces more cubical product with fewer fines generation in the primary stage, improving yield of spec aggregate. | Impacto do ROI: Os dados de campo aparecem até um 8% improvement in saleable product yield per ton of feed material.

Pontos de lubrificação centralizados | Base Técnica: Lube lines routed from common access panels to all major bearing points. | Benefício Operacional: Enables complete routine lubrication in under 15 minutes by one technician, ensuring bearing longevity and preventing seizure failures.| Impacto do ROI: Padroniza a manutenção preventiva (PM), reduces PM labor time by 40%, and prevents unplanned stoppages due to lubrication neglect.

Projeto modular de peças de desgaste | Base Técnica: Symmetrical jaw plate design and segmented cheek plates allow rotation for even wear utilization.| Benefício Operacional: Extends intervals between full wear part changes by up to 30%. When replacement is needed, components are manageable without specialized heavy lifting gear on site.| Impacto do ROI: Lowers costperton for wear metals by optimizing material use and reducing service complexity.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Classe comparável) | solução de triturador de pedra de marca branca | Vantagem (% Melhoria) |
| : | : | : | : |
| Vida útil da peça (Granito Abrasivo) | ~120.000 MT | ~150,000 MT | +25% |
| Tempo de ajuste CSS (Mecânico versus. Hidráulico)| 4590 minutos | <2 minutos| 96% tempo de inatividade |
| Consumo de energia (Média. tph/kWh)| 0.85 tph/kWh| 0.92 tph/kWh| +8% Eficiência |
| Emissão de Ruído a 10m| ~110dBA| ~105dBA| 5 dBA |
| Tempo médio entre falhas (MTBF)| ~1.200 horas| ~1.500 horas| +25% |

Based on field performance data tracking major mechanical failures.

5.ESPECIFICAÇÕES TÉCNICAS

Designação do modelo: WLJC4860
Tipo de britador: Triturador de mandíbula excêntrico suspenso de alternância única
Abertura de alimentação: 1200mm x 1500 mm (48" x 60")
Tamanho máximo de alimentação: 1000milímetros (40")
Faixa de configuração do lado fechado: 150mm 300 mm (6" 12")
Faixa de capacidade (Varia de acordo com CSS & Material): 350 800 MT por hora
Requisitos de energia da unidade: 200 kW (250 HP) motor elétrico
Potência Total Instalada (Alimentador & Transportadores): 260 kW
Construção da Estrutura Principal: Hardox® steel plate on stress points
Flywheel Diameter: 2200milímetros (Dual configuration)
Approximate Machine Weight (Apenas triturador): 62,000 kg
Faixa de temperatura operacional: 20°C a +45°C
Supressão de poeira: Preplumbed ports for water spray bars

6\. CENÁRIOS DE APLICAÇÃO

Produtor Agregado Regional & Contratante | Desafio: Needed a versatile primary crusher for multiple satellite pits producing different spec road base (Type I & II). Changing jaw settings on their old unit was laborintensive, causing them to decline smaller contracts.| Solução: Implementation of the WLJC4860 white label stone crusher as the mobile primary in a threepit rotation.| Resultados: Hydraulic adjustment enabled quick reconfiguration between sites. The producer increased contract win rate by an estimated 15% and reduced nonproductive setup time by 28 hours per month across all sites.

Urban Demolition Recycling Specialist | Desafio: Processing reinforced concrete with high rebar content caused frequent jams in their existing impactorbased primary system,damaging aprons and rotors.| Solução: Replaced the impactor with the white label jaw crusher as the primary breaker.The compressive force effectively shears rebar while reducing concrete to manageable size.| Resultados: Jams decreased by over 90%. Wear costs on the primary unit fell by approximately 40%,and downstream equipment experienced less shock loading.Extended annual operating window by an estimated 3 weeks due to reduced maintenance stops.

7\. CONSIDERAÇÕES COMERCIAIS

Our white label stone crusher program is structured for clarity and scalability:

• Níveis de preços de equipamentos:

1\. Pacote Básico de Máquina:Triturador,acionamentos de motor,proteção básica.
2\. Pacote operacional pronto:Triturador,alimentador vibratório para ursos pardos,diesel generator module(se necessário),transportador de descarga,e passarelas.
3\. Turnkey Mobile Package:Fully mounted on tracked or wheeled chassis with integrated control cabin and dust suppression system.

• Recursos opcionais:

Integrated prescreen module
Sistema automático de lubrificação com graxa
Pacote telemático de monitoramento remoto
Special alloy jaw plates for extreme abrasion(Xtralloy® etc.)

• Pacotes de serviços:

1\. PartsOnly Warranty(12 meses).
2\. Plano de suporte estendido(36 meses):Includes scheduled bearing inspection,descontos em peças de desgaste,e suporte técnico prioritário.
3\. Contrato de serviço completo:Cobre todas as peças,trabalho,and planned inspections based on operating hour tiers.

• Opções de financiamento:

Equipamentos podem ser adquiridos via compra direta,captive leasing through our partners(3660 termos do mês),or through a rentaltoown agreement.Fleet operators may inquire about multiunit discount structures.

8\. Perguntas frequentes

1º trimestre:What power source options are available?
UM:The crusher drive is designed for an electric motor as standard.A complete dieselhydraulic power pack is available as an option for fully mobile or remote site operations without grid power.

2º trimestre:What is the compatibility with my existing plant?
UM:The white label stone crushers are engineered to standard industry mounting footprints and discharge heights.Dimensional drawings are provided for engineering review.Conveyor interfaces can be adapted with standard transition pieces.

3º trimestre:Que treinamento é oferecido aos nossos operadores?
UM:A comprehensive operational and safety manual is supplied.We recommend a minimum oneday onsite familiarization session conducted by our technician during commissioning,focused on daily checks,Ajuste CSS,and basic troubleshooting procedures.This session can be included in service packages.

4º trimestre:Quais são os prazos de entrega típicos?
A lead times vary based on configuration.Completely built units are typically available within 810 weeks from order confirmation.Custom chassis integrations may require additional time.Detailed scheduling is provided upon project initiation

Q5:What documentation supports maintenance?
A.Each machine ships with detailed parts manuals explodedview diagrams lubrication schedules bearing installation torques procedures.All documentation provided digitally updated throughout ownership

Q6.Are wear parts readily available?
Yes.Wear parts(jaw plates cheek plates toggle seats)are stocked regionally.Because designs follow industryproven geometries certain common components may also be sourced locally through thirdparty suppliers providing flexibility

Q7.How does pricing compare OEM branded equipment?
By leveraging standardized efficient manufacturing supply chain focusing core engineering performance not brand premium offer comparable often superior specification at price point typically percent lower than tierone OEM equivalent allowing reinvestment savings into other areas operation