1. ABERTURA ACIONADA POR PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Para gerentes de fábrica e empreiteiros, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Os desafios comuns incluem:

Tempo de inatividade excessivo para manutenção: Frequent liner changes and unplanned repairs halt your production line, custando milhares por hora em perda de rendimento.
Altos custos com peças de desgaste: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Gradação inconsistente do produto: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Custos operacionais ocultos: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. VISÃO GERAL DO PRODUTO

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, minério, e concreto de demolição. Designed as a costeffective workhorse for quarries, operações de mineração, and largescale construction recycling plants, it provides a reliable first reduction stage.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Material de alimentação grande (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (opcional) or directly into the deep crushing chamber.
2. Esmagamento Compressivo: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Descarga & Clearance: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

Escopo de aplicação: Ideal para processamento de granito, basalto, minério de ferro, and recycled concrete with compressive strengths up to 400 MPa. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Não projetado para pegajoso, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda | Base Técnica: Optimized geometry with an aggressive nip angle (2226°) | Benefício Operacional: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | Impacto do ROI: Increased throughput (tph) lowers costperton processed

Projeto de rolamento de rolo para serviços pesados | Base Técnica: Rolamentos autocompensadores de rolos autocompensadores no eixo excêntrico principal | Benefício Operacional: Handles high radial and thrust loads with greater efficiency than traditional bronze bearings | Impacto do ROI: Lower friction reduces power draw by an estimated 812% and extends bearing service life

Hydraulic CSS Adjustment | Base Técnica: Wedgebased toggle system actuated by hydraulic cylinders | Benefício Operacional: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | Impacto do ROI: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | Base Técnica: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Benefício Operacional: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | Impacto do ROI: Extends structural life of the crusher body beyond 10+ years under normal operation

Replaceable BoltIn Wear Liners | Base Técnica: Highstrength manganese steel liners secured with captive bolts | Benefício Operacional: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | Impacto do ROI: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| Base Técnica: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Benefício Operacional: Delivers reliable motion transfer under maximum load conditions with minimal deflection| Impacto do ROI: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Classe comparável) | White Label JC5000 Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Disponibilidade (Tempo de atividade)| ~8588% (factoring standard maintenance) | Alvo >92% (via rapidwear part design) | +47% horas mais produtivas |
| Avg. Jaw Plate Life| 120,000 150,000 toneladas (abrasive granite) | 165,000 180,000 toneladas (verified field data) | +1520% vida útil mais longa |
| Consumo de energia| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| Tempo de ajuste CSS| Manual shim adjustment (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | Até 90% ajuste mais rápido |
| Custo total de propriedade (5yr)| Linha de base = 100% industry average estimate)| Estimated at 8287% of baseline cost model| 1318% lower projected TCO |

5. ESPECIFICAÇÕES TÉCNICAS

Abertura de alimentação: 1300mm x 1000 mm (51" x 40")
Tamanho máximo de alimentação: 1250milímetros (49")
Faixa de configuração do lado fechado: 150mm 300 mm (6" 12")
Faixa de capacidade: 450 750 toneladas por hora (varies based on material & CSS)
Requisitos de energia da unidade: 132 kW /175 kW Electric Motor
Peso total (Apenas triturador): Aproximadamente 48 Toneladas
Principais especificações de materiais:
Quadro: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Aço Manganês
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)

6. CENÁRIOS DE APLICAÇÃO

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. CONSIDERAÇÕES COMERCIAIS

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Recursos opcionais & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Pacotes de serviços disponíveis:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.Perguntas frequentes

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling