1. ABERTURA ACIONADA POR PAINPOINT

Are you managing a white label cement plant project and facing persistent bottlenecks in equipment procurement? Os desafios de terceirização confiável, highperformance machinery at a competitive factory price directly impact your project's viability and your client's longterm operational costs. Considere estes pontos problemáticos comuns:
Capital Lockdown: High upfront investment in brandname equipment strains project budgets, limiting financial flexibility.
Qualidade inconsistente: Unknown or unverified white label suppliers can lead to premature failures, causing unplanned downtime costing tens of thousands per hour.
Technical Support Gaps: Lack of direct engineering support from the OEM complicates installation and troubleshooting, delaying commissioning.
Parts Proliferation: Nonstandard components from multiple white label vendors create a complex, expensive inventory for maintenance.
Incerteza de desempenho: Unverified performance data leads to underspecification or overengineering, compromising plant efficiency from day one.

What if you could source core cement plant equipment that delivers verified performance at a true factory price, backed by direct engineering accountability?

2. VISÃO GERAL DO PRODUTO

Our solution is a comprehensive range of engineered white label cement plant equipment manufactured to exacting standards for commercial resale or turnkey project integration. This includes core processing machinery such as crushers, moinhos crus, fornos rotativos, cement mills, e torres de pré-aquecedor.

Fluxo de Trabalho Operacional:
1. Especificação Colaborativa: Our engineering team works with your project plan to define precise technical requirements for each white label cement plant equipment unit.
2. Integrated Manufacturing: Equipment is fabricated in controlled factory conditions using certified materials and qualitycontrolled processes.
3. PreDispatch Validation: Critical subsystems undergo functional testing before shipment to ensure performance parameters are met.
4. Documentação & Support Delivery: Complete technical manuals, part lists, and foundation drawings are provided, alongside agreed service support.

Escopo de aplicação & Limitações:
Escopo: Ideal for EPC contractors developing new plants, consultants specifying for clients, or large operators expanding capacity under a private label. Suitable for standard Portland cement and blended cement production lines.
Limitações: Not intended for direct sale to smallscale endusers without technical staff. Customizations beyond predefined modular options may affect lead time and factory price.

3. RECURSOS PRINCIPAIS

Engineered White Label Design | Base Técnica: Modular architecture with standardized interfaces | Benefício Operacional: Simplifies integration, manutenção, and future expansion with consistent component logic | Impacto do ROI: Reduces engineering hours by up to 15% during plant design phase

PerformanceGraded Materials | Base Técnica: Material selection based on ASTM/ISO standards specific to abrasion, aquecer, and corrosion zones | Benefício Operacional: Achieves service life parity with branded equivalents in defined operating conditions | Impacto do ROI: Predictable lifecycle cost enables accurate longterm maintenance budgeting

Direct Factory Technical Liaison | Base Técnica: Assigned project engineer provides single point of contact from specification to commissioning | Benefício Operacional: Your team resolves queries without intermediary delays, ensuring design intent is preserved | Impacto do ROI: Cuts communicationrelated project delays by an average of 20%

Validated Performance Profiles | Base Técnica: Equipmentspecific test reports on capacity, consumo de energia, and thermal efficiency are provided | Benefício Operacional: Eliminates performance guesswork; allows for precise plant balancing from the outset | Impacto do ROI: Prevents costly overdesign and ensures projected production metrics are achievable

Unified Parts Ecosystem | Base Técnica: Common bearing housings, tipos de vedação, and drive components across equipment categories | Benefício Operacional: Drastically reduces spare parts inventory variety required on site | Impacto do ROI: Lowers initial spare part capex by approximately 25% and simplifies technician training

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Generic White Label) | Our White Label Cement Plant Equipment Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Tempo médio entre falhas (MTBF) – Kiln Drive System | ~4.500 horas (based on aggregate data) | 6,800+ horas (dados de campo documentados) | +51% confiabilidade |
| Thermal Efficiency – Rotary Kiln Standard Design| ~7882% (faixa típica)| 8385% (guaranteed range via refractory & seal design) | +34% eficiência de combustível |
| Mill Specific Power Consumption| Varies ±8% from claimed specs| Guaranteed within ±3% of contracted specification| +5% predictability in operating cost |
| Lead Time from PO to Shipment (Standard Modules)| 1824 semanas (unreliable)| 1416 semanas (contractually guaranteed)| ~22% faster timetosite |
| PostShipment Technical Query Resolution| 7296 hour average response| <24 hour guaranteed initial response by assigned engineer| 75% faster support initiation |

5. ESPECIFICAÇÕES TÉCNICAS

Specifications are modular; below is a representative example for a central white label equipment item.

White Label Ball Mill for Cement Grinding (Model Series WLBM45)

Classificação de capacidade: 45 TPH of OPC at 3200 Blaine surface area.
Requisitos de energia: Motor de acionamento principal 1600 kW / Slip Ring / Tensão conforme especificação do cliente. Auxiliary systems require additional 150 kW.
Especificações de materiais:
Concha & Cabeças: Aço ASTM A36
Forros & Diaphragms: HighChrome Alloy Steel (>16% Cr)
Engrenagem Circular & Pinhão: Forged Alloy Steel / Hardness HB330
Dimensões Físicas: Mill shell Ø3.8m x L13m (excluding drive assembly). Approximate shipping weight: ~145 metric tons.
Faixa operacional ambiental: Designed for ambient temperatures 20°C to +50°C at altitudes up to 1000m ASL.

6. CENÁRIOS DE APLICAÇÃO

EPC Contractor – Greenfield Plant Project in Southeast Asia

Desafio: A contractor needed to meet strict client budget caps while guaranteeing plant availability of >85% in the first year using nonbranded equipment.
Solução: Specification of our full white label cement plant equipment suite including raw mill section rotary kiln system clinker cooler finish mill
Resultados: Project came in 12 under budget on major equipment Client reported firstyear availability of 87 validated by independent audit

Regional Cement Producer – Capacity Expansion

Desafio: An established producer expanding a second line sought to avoid premium brand costs but required full compatibility with existing plant control systems
Solução: Implementation of our white label vertical roller mill for raw grinding designed with interface protocols matching the plants existing DCS
Resultados: The mill achieved specified throughput within two weeks of commissioning Specific power consumption was within guaranteed band reducing integration complexity

7. CONSIDERAÇÕES COMERCIAIS

Our commercial model is designed for transparency partnership with B buyers

Níveis de preços
1. Core Equipment Package Factory Price Includes base machine standard motors gearboxes lubrication units foundation drawings
2 Enhanced Package Adds advanced instrumentation condition monitoring sensors preassembled modules reducing field labor costs by an estimated manhours
3 Turnkey Ready Package Includes supervision installation commissioning spares starter kit extended performance warranty

Optional Features Variable frequency drives premium bearing brands automated lubrication systems custom paint branding

Service Packages Tiered annual support contracts remote diagnostics services training programs for client technicians

Financing Options We work with international export credit agencies trade finance partners offer structured payment terms aligned with major project milestones

8 Perguntas frequentes

Q What level documentation do you provide with your white label cement plant equipment?
A You receive full OEMgrade documentation including general arrangement drawings foundation loading diagrams P ID interfaces electrical schematics parts manuals lubrication charts All documents are provided digitally native format editable where required

Q How do you ensure quality control without an onsite brand name supervisor?
A Our manufacturing process includes hold points documented with photos videos data sheets You can appoint an independent thirdparty inspector access is granted all stages Final testing reports are mandatory release shipment

Q Can your equipment be integrated with existing major brand PLC DCS systems?
A Yes Interface protocols communication profiles I O lists developed collaboratively during specification phase We design compatibility standard industry protocols Modbus Profinet Ethernet IP others as required

Q What is typical warranty structure?
A Standard warranty months operation or months delivery whichever occurs first covers defects material workmanship Extended warranty packages available cover specific performance metrics like throughput energy consumption

Q How does spare parts supply work directly from factory?
A You receive recommended spare parts list initial fill We guarantee supply critical wear parts years after last unit sale order Stocking program available highconsumption items ensure availability reduce lead times emergency orders