1. ABERTURA ACIONADA POR PAINPOINT

Are you scaling your alluvial or eluvial gold operation and hitting consistent bottlenecks? Gerenciando um 500 TPH feed rate presents distinct challenges that directly impact your bottom line. Obstáculos operacionais comuns incluem:
Inconsistent Recovery with High Volumes: Standard scrubber and screen setups can struggle with variable clay content at this scale, leading to goldbearing fines bypassing the recovery circuit.
Tempo de inatividade excessivo para manutenção: Poorly designed trommels and feed systems require frequent stoppages for unclogging and component wear replacement, custando centenas de horas de produção anualmente.
High Operational Water & Power Demand: Inefficient pump systems and plant layout can inflate your most variable costs, eroding profit margins on every ton processed.
Dificuldade em obter operação em estado estacionário: Balancing feed, lavar, triagem, and slurry density across a large plant is complex, often resulting in suboptimal performance and manual intervention.

A sua configuração atual está fornecendo o que é previsível?, lowcost perton recovery required for project bankability? This is where purposebuilt, thoroughly tested industrial equipment makes the critical difference.

2. VISÃO GERAL DO PRODUTO: WHITE LABEL 500 TPH GOLD MINING WASHING PLANT

Este é um completo, modular washing and preconcentration system engineered for highvolume placer and weathered hard rock deposits. It is designed to accept runofmine material up to 500 toneladas por hora, preparing it for efficient downstream gravity or leaching recovery.

Fluxo de Trabalho Operacional:
1. Feed principal & Esfregar: ROM material is fed into a robust scrubbing module, aggressively breaking down clay agglomerates and cemented matrices to liberate gold.
2. Classificação de tamanho primário: A highcapacity trommel screen separates material into oversize (>10milímetros, typically waste), médio porte (210milímetros), e subdimensionado (<2milímetros) fractions.
3. Concentração Secundária & Desidratação: The undersize slurry is routed to primary concentration units (por exemplo, eclusas, gabaritos), while midsize material can be further screened or concentrated. Efficient dewatering screens recover process water.

Escopo de aplicação & Limitações:
Ideal para: Largescale alluvial gold projects, depósitos eluviais com teor de argila, operações ribeirinhas, and tailings reprocessing with high feed rates.
Limitações: Not suitable for primary hard rock crushing or milling. Optimal performance requires controlled feed size distribution (tipicamente <250milímetros). Water supply must meet the designed flow rate for the target capacity.

3. RECURSOS PRINCIPAIS

HeavyDuty Scrubbing Module | Base Técnica: Hightorque dual shaft design with replaceable wear paddles | Benefício Operacional: Effectively processes heavy claybound feed without shaft stall or bogging; allows continuous operation in difficult materials | Impacto do ROI: Reduces prewashing time and eliminates need for separate clay processing plants, lowering capital outlay.

Optimized Trommel Screen Design | Base Técnica: Variable pitch drum with internally staged screen panels (punch plate to polyurethane) | Benefício Operacional: Prescreens large rocks early; provides longer effective screening time for fines; reduces plugging | Impacto do ROI: Increases screening efficiency by an estimated 1520%, directly boosting recoverable gold reporting to concentration units.

Centralized Slurry Distribution Manifold | Base Técnica: Engineered launder system with adjustable splitter gates and monitoring points | Benefício Operacional: Enables precise control of slurry flow and density to multiple downstream concentrators | Impacto do ROI: Ensures even feed to recovery units, maximizing overall plant recovery rate from variable feedstock.

Modular SkidMounted Construction | Base Técnica: Units preassembled on heavyduty structural skids with integrated walkways and plumbing | Benefício Operacional: Dramatically reduces field installation time and civil works cost; simplifies relocation | Impacto do ROI: Can cut plant commissioning timeline by up to 40%, acelerando o tempo de produção.

LowPressure HighVolume Pump System | Base Técnica: Specially configured centrifugal pumps with wearresistant liners | Benefício Operacional: Delivers required water volume at lower pressure heads, reducing energy consumption and liner wear rates | Impacto do ROI: Lowers ongoing power costs by an estimated 812% compared to standard highpressure systems.

Integrated Instrumentation Package | Base Técnica: Flow meters, density gauges, and pressure sensors at key circuit points | Benefício Operacional: Provides operators with realtime data to make informed adjustments for optimal performance | Impacto do ROI: Facilitates datadriven process control, stabilizing recovery efficiency and reducing operator error.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (500 Classe TPH) | Etiqueta Branca 500 Solução TPH | Vantagem (% Melhoria) |
| : | : | : | : |
| Clay Processing Capability| Requires frequent stops for cleaning/declogging| Continuous operation in up to 35% clay content feed| ~30% less downtime for maintenance |
| Eficiência de triagem (sub2mm)| ~85% efficiency due to blinding/overloading| Consistente >92% efficiency via staged design| ~8% more fines reporting correctly |
| Water Circulation Rate| Often requires fresh water topup of 2025%| Closedcircuit design reduces topup to ~1215%| ~40% reduction in fresh water demand |
| Tempo de instalação no local| 812 weeks for bolted assembly| 46 semanas para conexão skid & comissionamento| Implantação cerca de 50% mais rápida |
| Consumo específico de energia| ~0,85 1.0 kWh por tonelada processada| ~0,75 0.82 kWh por tonelada processada| ~10% lower energy cost per ton |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade Nominal: 500 toneladas por hora (ração seca)
Tamanho máximo de alimentação: 250milímetros
Requisito de energia: Potência total instalada aproximadamente 650 kW (plant dependent on configuration)
Necessidade de água: Circuit designed for 2,500 3,000 m³/day recirculation; fresh water topup approx. 350450 m³/dia.
Especificações de materiais:
Scrubbing Chamber & tambor: Aço resistente à abrasão AR400
Painéis de tela: Modular polyurethane panels on undersize section
Lavanderias & Slurry Lines: Hardox® or equivalent wear steel
Dimensões Físicas (Modular): Typical footprint of main wash plant module is 28m (eu) x 9m (C) x 7m (H).
Faixa operacional ambiental:
Faixa de temperatura ambiente: 20°C a +50°C
Altitude Up To: 3,000 metros acima do nível do mar

6. CENÁRIOS DE APLICAÇÃO

West African Alluvial Gold Project Challenge: Highly variable lateritic clay content caused constant blinding of screening surfaces in existing plant, reducing effective capacity below 300 TPH,with significant gold loss in fines. Solução: Deployment of the White Label 500 Planta de lavagem de mineração de ouro TPH, focusing on its heavyduty scrubbing module and optimized trommel. Resultados: Alcançado consistente 480 Taxa de transferência de TPH;recovery of fine gold (<1milímetros) improved by an estimated 22%;plant availability increased from 75%para >90%.

South American Tailings Reprocessing Challenge: Lowgrade historical tailings required highvolume processing at minimal cost per ton. Existing equipment had high water consumption,and permitting limited fresh water use. Solução: Installation of the washing plant configured with enhanced water recirculation cyclonesand lowpressure pumps. Resultados: Met target of 500 TPH throughput while staying within strict water permit limits;power costs reduced by $0.08per ton processed comparedto previous feasibility estimates.

7. CONSIDERAÇÕES COMERCIAIS

The White Label 500 TPH Gold Mining Washing Plant is offered as a capital asset solution focused on longterm operational savings.

Níveis de preços:
1. Pacote de planta base: Includes core scrubbing,triagem,and slurry distribution modules.Priced as a turnkey unit FOB factory.
2. Pacote de recuperação aprimorada: Base plant plus integrated primary gravity concentration units(e.g.,sluices,gabaritos).
3. Full Circuit Package: Includes secondary concentration,tailing dewatering,and complete control system.

Recursos opcionais:
Advanced PLC control systemwith SCADA interface
Onboard diesel power generation module
Kit inicial de peças de reposição(critical wear components)

Pacotes de serviços:
Comissionamento & Treinamento de Operadores(padrão)
Auditoria de Desempenho Anual& Optimization Review
Planned Maintenance Contractswith guaranteed response times

Financing Options Available Through Partners:
Estruturas de locação de equipamentos
Project financing linkage
Rentaltoown agreementsfor initial project phases

8. Perguntas frequentes

1º trimestre:What upstream equipment is neededto feed this washing plant?
UM:A frontend loader or excavator feeding a surge hopperwith apron feederis typical.The plant itself requires controlled feeding but does not include primary excavation or haulage equipment.

2º trimestre:What downstream equipment typically pairs with this system?
UM:The washedand concentrated heavy mineral concentrate(HMC)from this plant usually reports totailored gravity circuits(por exemplo, concentradores centrífugos,tabelas)or direct intensive cyanidation unitsdependingon gold liberation size.

3º trimestre:What are the critical operational factorsfor maintaining rated capacity?
UM:The two key factors are consistent controlof feed size (adherenceto <250milímetros)and managementof overall moisture/claycontentin the ROMfeed.Material outside these parameterscan be managedbut may requireoperational adjustments.

4º trimestre:O que faz "Etiqueta Branca" meanin this context?
UM:"Etiqueta Branca" signifies thatthe equipmentis manufacturedto our exacting specificationsand quality controlsbut can be brandedaccordingto clientor dealer requirements.It offers OEMperformancewithoutthe premiumbrand cost.

Q5:What proofof performanceis availableprior topurchase?
A.We provide detailed test reportsfrom our pilotplant facilitybasedon customerprovided bulk samples.Fullscale componentperformance dataand referencesfrom existing installationsare also availableunder confidentialityagreement.

Q6:What is the expected lead timefrom orderto commissioning?
A.For a standard configuration,lead timeis approximately1822 weeksexworks,followedby sitespecific installationand commissioningduration.This timeframe can vary basedon final configurationand site readiness.

Q7:What arethe keywear partsand their expectedlifecycle?
A.Primarywear items include scrubbingpaddle tips,trommel screen panels,and slurry pump liners.Lifecycle varieswith feedstock abrasivenessbut typically rangesfrom1,200to2,000operating hoursfor critical componentsbasedon field datafrom similarmaterials.