1. ABERTURA ACIONADA POR PAINPOINT

Are you managing a small to midscale gold operation where inefficient primary ore crushing and grinding is constraining your entire production circuit? Alimentação manual, inconsistent particle size distribution, and excessive downtime for liner changes directly impact your recoverable ounces and profitability. Each hour of mill stoppage can represent thousands in lost revenue, while poor liberation leads to gold reporting to tailings. Você está enfrentando atualmente: high perton processing costs due to low throughput; unpredictable maintenance cycles disrupting production schedules; or safety risks associated with manual handling of ore and grinding media? Um moderno, projetado sustainable stamp mill addresses these core operational challenges by providing reliable, mechanized comminution designed for continuous, operação econômica.

2. VISÃO GERAL DO PRODUTO

This product is a modern Sustainable Stamp Mill, a mechanized mineral processing system engineered for the primary crushing and grinding of goldbearing quartz ores. It is designed for operations requiring a robust, relatively simple comminution circuit with lower capital expenditure than highspeed ball mills.

Fluxo de Trabalho Operacional:
1. Alimentar: Runofmine (ROM) ore is consistently fed via a regulated hopper and conveyor into the mortar box.
2. Esmagamento & Moagem: Selos levantados mecanicamente (46 por unidade) são descartados sequencialmente no minério, combining impact and slight abrasion to fracture the material.
3. Classificação & Descarga: Pulverized material passes through a perforated screen plate at the mortar box discharge, with slurry flowing to downstream concentration processes (por exemplo, eclusas, agitando mesas).
4. Integração da Água: A controlled water wash facilitates material transport through the mill and aids in initial gravity separation.

Escopo de aplicação & Limitações:
Escopo: Ideal for freemilling gold ores where gravity recovery is effective; suitable for remote locations with intermittent power; excellent for pilot plants or operations processing 50500 toneladas por dia.
Limitações: Not optimal for refractory ores requiring fine grinding or chemical leaching as a primary method; lower energy efficiency per ton compared to advanced roller mills at very high throughputs; requires competent foundation due to dynamic loads.

3. RECURSOS PRINCIPAIS

Estrutura modular para serviços pesados | Base Técnica: Prefabricated hightensile steel construction with vibrationdampening mounts | Benefício Operacional: Enables rapid onsite assembly and stable operation, reduzindo o tempo de instalação em até 60% compared to traditional builtinplace designs | Impacto do ROI: Lower capital installation costs and minimized foundation cracking, extending operational life.
Árvore de cames de precisão & Conjunto do elevador | Base Técnica: CNCmachined alloy steel camshaft with replaceable lifters ensures uniform stamp lift height and timing | Benefício Operacional: Delivers consistent impact energy and predictable grind size, improving downstream recovery rates | Impacto do ROI: Reduces variability in tailings grade; dados de campo mostram um 515% improvement in overall recovery consistency.
Sistema de placa de desgaste QuickChange | Base Técnica: Segmentado, bolted manganese steel wear plates in the mortar box | Benefício Operacional: Allows replacement of individual worn sections in under 4 hours without dismantling the stamp assembly | Impacto do ROI: Reduz em mais de tempo de inatividade planejada para manutenção 70%, aumentando diretamente as horas de operação anuais.
Integrated Water Recycling Sump | Base Técnica: Closedloop slurry handling system with settling baffles | Benefício Operacional: Captures and recirculates process water, reducing fresh water consumption by approximately 80% | Impacto do ROI: Drastically lowers water procurement and pumping costs, essential for arid regions.
Acionamento de velocidade variável (Opcional) | Base Técnica: Frequencycontrolled electric motor drive system | Benefício Operacional: Operators can adjust stampsperminute (SPM) to optimize for ore hardness variations | Impacto do ROI: Maximizes throughput on soft ore and protects components on hard ore, improving liner life and energy efficiency per ton.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Fábrica de carimbos herdada) | Sustainable Stamp Mill Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Taxa de transferência (TPD)| Manual feed leads to inconsistent rate | Regulated feeder ensures design capacity of 50500 TPD is consistently met| +25% Average Utilization |
| Tempo de inatividade para troca de revestimento| Full mortar box replacement (1624 horas) | Segmented plate replacement (<4 horas) |75% Tempo de manutenção |
| Consumo de água| Open flowthrough design (~5m³/ton) | Recirculating system with sump (~1m³/ton)| 80% Fresh Water Use |
| Eficiência Energética| Fixedspeed motor or diesel drive | Optimized gearbox & optional VSD drive| +15% kWh por tonelada processada |

5. ESPECIFICAÇÕES TÉCNICAS

Classificação de capacidade: dependente do modelo, variando de 50 acabar 500 Toneladas por dia (TPD) de 1/2" feed ore.
Requisitos de energia: Acionado por motor elétrico; primary models require 3075 kW depending on stamp configuration (46 selos). Compatível com operação de grupo gerador a diesel.
Especificações de materiais: Forros de caixa de argamassa & sapatos de carimbo: Aço manganês ASTM A128 (1114%). Frame Structure: Aço carbono ASTM A36. Árvore de cames: Liga de aço forjado.
Dimensões Físicas (Moinho 5Stamp típico): Pegada Operacional: ~ 6 6m c x 3m largura x 4m altura. Peso Seco: ~12.000kg.
Faixa operacional ambiental: Temperatura Ambiente: 10°C a +45°C. Kit de supressão de poeira recomendado para ambientes áridos.

6. CENÁRIOS DE APLICAÇÃO

Artesanal & Mineração em pequena escala (ASM) Atualização Cooperativa

Desafio:A cooperative was using manual pounding mills (arrastras), resulting in low daily volume (<10 TPD), poor gold liberation (<60% recuperação), and high physical labor toll.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with an integrated water recirculation system.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part

MidTier Producer Circuit Optimization

Desafio:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated

Planta Piloto & Operação de amostragem em massa

Desafio:A junior exploration company needed representative bulk samples processed from various zones at rates up to100 TPD without investing millions into fullscale milling infrastructure.Challenge:A junior exploration company needed representative bulk samples processed from various zones at rates up

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7.CONSIDERAÇÕES COMERCIAIS

Equipment Pricing Tiers are based on capacity&configuração:

Modelo Básico(Stamp Mill Core Unit):Inclui moldura,conjunto da árvore de cames,caixa de argamassa,basic discharge screen&drive motor.Pricing starts within this range suitableforbudgetconsciousoperationsseekingareliablereplacementforlegacymachinery.

Pacote Avançado(Base+Integrated Feeder&Water Recycling Sump):Recommendedformostnewinstallations.Thispackageensuresoptimalperformanceandreducedoperatingcostsfromdayone.Pricingreflectstheaddedcomponentsandengineeringintegration.

Pacote Premium(Advanced+Variable Speed Drive&Sistema de lubrificação automatizado):Forthehighestlevelofoperationalcontrol,predictivemaintenance,andenergyoptimizationincontinuousdutyapplications.Pricingincludesadvancedmotorcontrolsandsensors.

Recursos opcionais:DustEnclosureKits,DifferentScreenPlatePerforations(1/8”to1/2”),SparePartsKits(WearPlates,Sapato,Câmeras),FoundationAnchorBoltTemplates.ServicePackagesincludeonsiteSupervisedErectionCommissioningAnnualInspectionContractsExtendedWarrantyCoverageonMajorComponentsFinancingOptionsavailablethroughpartnerstoincludeequipmentleasingwithflexibletermstospreadcapitaloutlayovertimealigningwithcashflowfromproduction

8.Perguntas frequentes

P:Whatfeed sizerequirementdoesyoursustainablestampmillhave?
UM:Fordesignperformancefeedmaterialshouldbelessthan½”(12milímetros).AprimaryjawcrusherisrecommendedtoprepareROMoreto thissizeensuringefficientoperationandmaximizingwearpartlife

P:Canyourmillprocessmaterialotherthanquartzgoldores?
UM：YesithasbeenappliedsuccessfullytovariousbrittlemineralsincludingcertaintinandaluminumsilicateoresHowevercircuitsuitabilityandexpectedwearratesmustbeevaluatedbasedonspecificoremineralogyandhardness

P：Howdoesthemillimpactmyexistinggravityrecoverycircuit？
UM：ThemillproducesaslurrywithacontrolledparticlesizedistributionoptimizedforgravitationalconcentrationonshakingtablesorsluicesConsistentgrindfromthecamdrivenactiontypicallyimprovesrecoveryperformanceindownstreamunitsbyprovidingbetterliberation

P：Whatisthetypicalleadtimefromordertoshipment？
UM：Standardmodelshaveaproductionleadtimeof1416weeksExpeditedmanufacturingmaybeavailableforspecificconfigurationssubjecttopremiumcharges

P：Areoperatortrainingandtechnicalmanualsprovided？
UM：Comprehensiveoperationmaintenance（O&M）manualsareincludedwitheveryunitBasicvirtualtrainingismandatoryOnsitehandsovertrainingisanoptionalservicehighlyrecommendedforensuringpeakperformanceandsafetyfromcommissioning