Stone Crusher Plant Manufacturer Catalog

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1. ABERTURA ORIENTADA PAINPOINT Os custos operacionais crescentes e o tempo de inatividade imprevisível corroem suas margens de produção agregadas? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: consumo excessivo de peças de desgaste devido ao material de alimentação abrasivo, unplanned stoppages due to tramp metal or uncrushables, and inconsistent feed rates that create bottlenecks downstream. Essas questões…

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1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: consumo excessivo de peças de desgaste devido ao material de alimentação abrasivo, unplanned stoppages due to tramp metal or uncrushables, and inconsistent feed rates that create bottlenecks downstream. These issues directly translate to high maintenance labor costs, horas de produção perdidas, and compromised final product gradation.

What if your primary crusher could actively protect itself from damage? Como seria um 20% reduction in liner wear change your annual operating budget? Can your current setup maintain optimal throughput with varying feed sizes and hardness? A solução não está apenas em um britador, but in an integrated primary crushing station engineered for resilience and control.

2. VISÃO GERAL DO PRODUTO

O APC Series Primary Jaw Crusher Station é um serviço pesado, fixedplant solution designed for the first reduction of hard rock and ores. This turnkey module integrates the crusher, alimentador vibratório para ursos pardos, and onboard walkways into a single, preassembled unit for streamlined installation.

Fluxo de Trabalho Operacional:
1. Alimentar & Escalpelamento: Runofmine material is deposited onto the integral vibratory grizzly feeder, que remove material fino e subdimensionado para contornar o britador, melhorando a eficiência geral.
2. Redução Primária: Oversize material is directed into the robust jaw crusher chamber, where a steep nip angle and aggressive crushing action reduce material to a predetermined top size.
3. Descarga & Transporte: Crushed product is discharged onto the main plant conveyor belt for transport to secondary crushing or stockpiling.

Escopo de aplicação: Ideal para hard rock (granito, basalto), minérios abrasivos, and recycled concrete in largescale quarrying, mineração, e produção agregada.
Limitações: Não é adequado para pegajoso, clayrich materials without prior feeding/scalping modifications. Maximum feed size is constrained by the specific model's grizzly opening and jaw dimensions.

3. RECURSOS PRINCIPAIS

Alternar Hidráulico & Sistema de ajuste | Base Técnica: Cilindros hidráulicos de dupla ação substituem placas articuladas mecânicas. | Benefício Operacional: Permite segurança, remote adjustment of the crusher closed side setting (CSS) for quick product size changes and provides automatic clearing of chamber blockages in minutes versus hours. | Impacto do ROI: Reduz o tempo de inatividade para ajustes de rotina em até 70% and eliminates manual shim handling.
Estrutura de base fabricada para serviços pesados | Base Técnica: Unibody construction from hightensile steel with integral motor mounts. | Benefício Operacional: Elimina problemas de desalinhamento, reduces structural stress points, and provides a stable platform that minimizes vibration transmission. | Impacto do ROI: Extends bearing life, reduz os requisitos de fundação, and lowers longterm structural maintenance costs.
Alimentador Grizzly integrado com rampa de desvio | Base Técnica: Stepped grizzly sections with adjustable slope and gap settings. | Benefício Operacional: Optimizes crusher efficiency by removing fines prior to crushing, reducing chamber wear and preventing packing. The bypass chute directs fines directly to the product conveyor. | Impacto do ROI: Increases total system throughput by 815% by relieving the crusher of unnecessary work on smaller material.
Extinguido & Matrizes de mandíbula temperada | Base Técnica: Manganese steel dies subjected to controlled heat treatment for optimal hardnesstoughness balance. | Benefício Operacional: Provides exceptional resistance to abrasion and fatigue cracking in highimpact crushing conditions. | Impacto do ROI: Os dados de campo mostram um típico 2030% increase in liner life over standard manganese dies, reduzindo diretamente o custo para peças de desgaste.
Lubrificação Centralizada & Interface de controle CLP | Base Técnica: Automated lubrication points routed to a single station with PLC monitoring of crusher parameters. | Benefício Operacional: Ensures consistent bearing lubrication, simplifica verificações de manutenção de rotina, and allows operators to monitor power draw and alarms from a central location. | Impacto do ROI: Prevents premature bearing failure—a major cause of unplanned downtime—and reduces daily walkaround time for technicians.

4. VANTAGENS COMPETITIVAS

<
>|<+/ 7% fluctuation
(stable power draw & optimized cavity)| Sobre 50% saída mais consistente |

5.ESPECIFICAÇÕES TÉCNICAS (APC1208 Model Example)

Capacidade / Avaliação: Até 750 MTPH, dependent on feed material type and closed side setting.
Crusher Aperture: 1200mm x 800 mm (48" x 32") abertura de alimentação.
Requisitos de energia: Crusher drive: 160 motor elétrico kW; Feeder drive: 11 motor elétrico kW; Sistema hidráulico: 7.5 unidade de potência kW.
Especificações de materiais: Quadro principal: ST52 steel; Mandíbula morre: P&T Manganese Steel (14%18%); Placas de bochecha: AR400 abrasionresistant steel.
Dimensões Físicas (CxLxA): Module approx.:12m x 3m x4m
Faixa operacional ambiental: Designed for ambient temperatures from 20°C to +45°C with standard lubrication; optional hightemperature or arctic packages available.

_(Toneladas métricas por hora)_

6\. CENÁRIOS DE APLICAÇÃO

Expansão da Pedreira de Granito

Desafio:
A Southeastern US quarry expanding its primary circuit faced frequent jaw crusher stalls due to occasional oversized slabs exceeding the rated feed size,
leading to costly downtime
and damaged components.

Solução:
Implementation of an APC1208 Primary Jaw Crusher Station equipped with the hydraulic toggle system
and reinforced deck on the grizzly feeder.

Resultados:
The hydraulic system allowed operators
to clear blockages caused by oversized slabs in under five minutes without entering
the chamber.Productivity logs show a reduction
in blockagerelated downtime from an average of18 hours per month
to less than2 hours,
safeguarding quarterly production targets

Base Course Production for Highway Project

Desafio:
A contractor on a fixedprice highway project needed
to meet strict particle shape specifications
for base course material while processing highly variable riverrun gravel containing abrasive sand content.Wear costs were unpredictable

Solução:
A portable version of
the APC series Primary Jaw Crusher was deployed onsite,
utilizing its CSS adjustment capability
and Q&T jaw dies

Resultados:
The ability
to make quick CSS adjustments ensured consistent product gradation despite variable feed.The specialized jaw dies demonstrated a22%
increase in life span compared
to previous equipment used on similar material.This predictability allowed accurate forecasting of wear part costs for the project duration

7\. CONSIDERAÇÕES COMERCIAIS

Os níveis de preços de equipamentos são estruturados em torno da capacidade de produção:

Nível 1(APC806):UpTo350MTPH–Idealfor midsized quarries or satellite sites

Nível 2(APC1208):UpTo750MTPH–Standardfor largescale aggregate production

Nível 3(APC1510):UpTo1200MTPH–Forhighvolume mining or major infrastructure projects

Recursos opcionais incluem:

Dust suppression spray systems,

Heavyduty skid basesfor portable configurations,

Automated wear monitoring sensors,

Extended warranty packages covering major components

Pacotes de serviços:

Platina(5Anos):Inclui inspeções programadas,
preferential parts dispatch,
and annual mechanical audits Stone Crusher Plant Manufacturer Catalog

Ouro(3Anos):Scheduled inspectionsand discounted parts

Prata(1Ano):Standard warranty extensionwith inspection

Opções de financiamento:

Flexible leasetoown agreements through partner financial institutions are available,
typically structured over36–60months.Capital expenditure(CAPEX)
versus operational expenditure(OPEX)
models can be discussed based on your company's financial strategy

Seção de perguntas frequentes

1º trimestre:Whatis themaximum recommended compressive strengthof feedmaterialforthe APCseries?

A1:The APCseriesis engineeredfor materials witha compressive strengthupTo350MPa.For harder materials or specific ore types,a technical reviewis recommendedtoselectthe optimal chamber geometryandlinermaterial

2º trimestre:Canthe integratedstationbe retrofittedintoan existingplantlayout?

A2:The modular designallowsfor integrationinto both newand existing circuits.Foundation drawingsandfeed/discharge heightsare providedfor engineering reviewbyyour contractorstoensure compatibilitywithyour currentconveyor systems

3º trimestre:Whatisthe typical leadtimefrom orderto commissioning?

A3.For standard configurationsleadtimesrange from20–24weeksdependingon model tierand current manufacturing scheduleExpedited optionsmay be available subjectto inquiry

Q4.Howdoesthe hydraulic toggle systemimpact routine maintenance?

A4.It significantly simplifiesit.The systemremoves themechanical riskassociatedwith traditional toggle platesLubrication pointsare centralizedReducing daily check timesfor operatorsbyan estimated30% Stone Crusher Plant Manufacturer Catalog

Q5.Are training resourcesprovidedfor our operationsandmaintenance crews?

A5.Comprehensive trainingis includedwith everysaleThis comprises onsite commissioning trainingbyour field engineersas wellas access todetailed digital manualsandschematicsthrougha dedicated customer portal