1. ABERTURA ACIONADA POR PAINPOINT

Are unplanned shutdowns and rising maintenance costs eroding your aggregate production margins? Para gerentes de fábrica e empreiteiros de engenharia, the reliability of core crushing equipment directly dictates operational profitability. Os desafios comuns com máquinas trituradoras de pedra tradicionais incluem:

Tempo de inatividade excessivo para manutenção: Mudanças freqüentes de revestimento, falhas de rolamento, and unplanned stops disrupt your entire production schedule, costing thousands per hour in lost output.
Altos custos operacionais: Rising energy consumption per ton of processed material and the recurring expense of wear parts directly impact your bottom line.
Gradação inconsistente do produto: Unstable crushing chambers and worn components lead to offspec product, resulting in recrushing cycles or rejected loads that compromise contract fulfillment.
Vulnerability to Contaminants: Tramp metal or uncrushable material entering the chamber can cause catastrophic damage, leading to severe repair costs and extended downtime.

Is your current solution equipped to handle these pressures while maintaining costperton efficiency? The right stone crusher machine is not just a purchase; it is a strategic investment in plant uptime and longterm operational stability.

2. VISÃO GERAL DO PRODUTO: HEAVYDUTY JAW CRUSHER

This product line encompasses a range of primary stationary jaw crushers engineered for the initial reduction of hard rock, granito, basalto, e concreto reciclado. Designed as a cornerstone of fixed crushing plants, its operational workflow is built for continuous duty:

1. Ingestão de ração: Large feed opening accepts runofquarry material from haul trucks or loaders.
2. Esmagamento por compressão: A robust, fixed jaw and a reciprocating moving jaw create a powerful compression action to fracture material against itself.
3. Ajuste de configuração de descarga: A configuração fechada (CSS) is hydraulically adjustable under load, allowing operators to finetune product size without stopping production.
4. Descarga: Crushed material exits at the bottom of the chamber onto the primary conveyor for transport to secondary processing stages.

Escopo de aplicação & Limitações:
Escopo: Ideal for primary crushing applications in quarrying, mineração, and largescale demolition recycling. Suited for highcapacity plants processing abrasive materials.
Limitações: Not designed as a finished product machine; output typically requires secondary cone or impact crushing for final sizing. Stationary design requires proper foundational planning and is not mobile.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda | Base Técnica: Optimized nip angle and long linear stroke | Benefício Operacional: Increases capacity and promotes a natural downward material flow, reducing bridging | Impacto do ROI: Higher throughput per cycle lowers costperton

Construção de estrutura para serviços pesados | Base Técnica: Fabricated from highgrade steel plate with reinforced stress points | Benefício Operacional: Provides exceptional durability against shock loads and fatigue over decades of operation | Impacto do ROI: Extends structural service life beyond industry average, protegendo o investimento de capital

Alternar Hidráulico & Sistema de ajuste | Base Técnica: Replaces traditional mechanical toggle plates with a hydraulic cylinder system | Benefício Operacional: Permite segurança, rapid clearing of blockages and remote CSS adjustment under load | Impacto do ROI: Reduz o tempo de inatividade para ajustes de rotina em até 80% em comparação com sistemas de calços manuais

Advanced Wear Part Design | Base Técnica: Computermodeled jaw die profiles using highmanganese steel alloys | Benefício Operacional: Optimized wear life and more consistent product shape throughout the liner lifecycle | Impacto do ROI: Extends intervals between liner changes by 2035%, reducing part costs and labor hours

Centralized Automated Greasing | Base Técnica: Programmable lubrication system serving all critical bearing points | Benefício Operacional: Ensures optimal bearing lubrication without manual intervention, preventing failures | Impacto do ROI: Eliminates lubricationrelated downtime and extends bearing service life by up to 50%

LowFriction Spherical Roller Bearings | Base Técnica: Largediameter bearings with precision tolerances | Benefício Operacional: Minimizes power loss due to friction and handles both radial and thrust loads efficiently | Benefício Operacional: Reduces overall drive motor energy requirements by 510% sob carga total

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Britador de mandíbula primário) | Nossa solução para britador de mandíbula | Vantagem (% Melhoria) |
| : | : | : | : |
| Disponibilidade (Tempo de atividade) | ~9294% (incluindo. manutenção planejada) |>96% (fieldverified data) |>24 pontos percentuais |
| Wear Metal Cost/Ton Processed| Linha de base (100%)| 7580% da linha de base|2025% redução|
| Consumo de energia (kWh/tonelada)| Linha de base (100%)|9095% da linha de base|510% redução|
| Time for CSS Adjustment/Unblocking|4590 minutos (manual)|<10 minutos (hidráulico)|~85% faster|

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: 300 1,800 MT/H (varia de acordo com o material de alimentação & CSS)
Tamanhos de abertura de alimentação: From 1,000mm x 650mm up to 1,600mm x 2,000mm
Requisito de energia: 90 kW 400 acionamento por motor elétrico kW
Crusher Weight (Quadro & Volantes): From ~25,000 kg to over ~130,000 kg
Material da Estrutura Principal: Hightensile strength steel plate (>350 MPa yield)
Jaw Die Material: Aço Manganês Premium (14%18% Mn)
Faixa de temperatura operacional: 30°C a +45°C com lubrificantes padrão
Tamanho máximo de alimentação: Up to ~85% of gape dimension

6. CENÁRIOS DE APLICAÇÃO

Planta de britagem primária de pedreira de granito

Desafio: A large granite quarry faced frequent downtime due to tramp metal damaging their primary crusher's toggle mechanism, requiring fullday disassembly for repairs every quarter.
Solução: Implementation of our heavyduty jaw crusher featuring a hydraulic toggle system designed to automatically release when uncrushable material enters the chamber.
Resultados: Elimination of catastrophic tramp metal damage events. The system cleared three significant incidents in one year without stopping production or causing component damage. Plant availability increased by an estimated 3%.

Urban Infrastructure Recycling Contractor

Desafio: Processing reinforced concrete from demolition sites caused rapid wear on jaw dies due to embedded rebar abrasion while maintaining tight product gradation for road base was difficult.
Solução: Installation of our jaw crusher with advanced wear part geometry specifically profiled for mixed materials.
Resultados: Wear part life increased by approximately 30%. Combined with hydraulic CSS adjustment allowing operators to quickly compensate for wear drift during shifts; this resulted in a consistent product gradation that reduced rejections by site inspectors.

7. CONSIDERAÇÕES COMERCIAIS

Our stone crusher machines are offered in structured pricing tiers based on size/capacity class:
Standard Series Tier: For midrange capacity needs (<800 MT/H). Includes core features like heavyduty frame & lubrificação automatizada.
HighPerformance Tier: For maximum throughput (>800 MT/H). Adds full hydraulic setting adjustment & advanced monitoring sensors as standard.

Recursos opcionais incluem:
Dust suppression system integration kits
Pacote telemático de monitoramento remoto
Special alloy wear parts packages for ultraabrasive feeds
Custom discharge conveyor mounting kits

Service packages are available separately:
1. Basic Warranty Support
2. Extended Service Plan covering parts/labor for years two through five
3. FullService Maintenance Contract including scheduled inspections & wear part changes

Financing options through partner institutions include capital leases operating leases tailored project financing suitable capex planning cycles.

8.Perguntas frequentes

Q1 What type drive motor compatibility does this stone crusher machine have?
A1 Our units are designed standard IEC frame electric motors Vbelt sheave drives We can provide specifications interface drawings ensure compatibility your existing electrical infrastructure new plant designs

Q2 How does installation impact ongoing operations?
A2 As stationary primary unit installation requires prepared foundation proper feed arrangement Detailed installation plans site support provided minimize disruption Transition typically planned coincide scheduled plant shutdowns

Q3 What typical lead time delivery commissioning?
A3 Lead times vary model specification Standard configurations typically available within weeks Custom builds may require months Delivery includes basic commissioning supervision by technical specialist ensure correct operational startup

Q4 Are spare parts readily available globally?
A4 Yes we maintain global network certified parts distribution centers Critical wear parts bearings shafts stocked key locations ensure maximum availability reduce logistics delay critical repairs

Q5 Can this equipment integrate existing control systems?
A5 The crushers come standard with local control panel but designed interface with broader plant PLC systems via standard protocols like Modbus We provide necessary communication documentation facilitate integration your SCADA network